Sr. QA/QC Engineer
Frijns Steel Construction Middle East Wll.
Total years of experience :5 years, 11 Months
MAJOR RESPONSIBILITES:
• Familiarity with quality assurance records, ITP, FQP, MS, WPS, PQR, WQT, RFIT, PQD, Submittals, inspection forms, request forms, NDE requirements, test records, dossiers and test packages.
• Material and welding consumable inspection: Inspection of raw material as per PROJECT requirement. reviewing of mill test certificate (MTC) traceability and conformance to mechanical /Chemical properties in accordance with applicable Codes & standard like ASTM, ASME, AWS, BS, AND API, etc. Inspection of filler rods, fluxes and shielding gases.
• Fit-up Inspection: Inspection of the fit-ups in the in-process stage with respect to visual, dimensional and orientation compliance as per the approved drawings and specifications.
• Welding inspection: - Familiar with most of the Welding Processes like GMAW, FCAW, SMAW, GTAW and SAW. Welding Control of welding process as per applicable WPS & PQR requirements.
• Preparation of WPS, PQR & Witness/Approval of Welder Qualification Tests.
• Coordination with the site, Third Party inspectors and NDT Inspection Company.
• Review of the radiographic film and witness for all NDT inspections on a daily basis
• Reviewing of the welding summery reports.
• Blasting inspection: Blasting inspection of various Fabricated products by using magnetic dry film gauge and calibrating with the approved
• Documentation: Preparation of different types of documentation, inspection formats. (MTC, Visual/Dimensional Inspection reports, Weld map, WPS/PQR/WQRT, NDT Reports, and Painting Inspection Reports) Calibration Records and Welder Performance Certificates etc. Preparation of final dossier, Final Inspection Reports.
• Provide DPR (daily progress report) to the planning and scheduling department.
• Painting inspection:
• Read and understand the project specification & requirements.
• Ensuring that the painting /coating procedures and materials are qualified as per project specification and code and standard requirements.
• Check all appropriate clauses of the specifications and manufacturer’s recommendation are complied with painting and coating activity.
• Check all areas in the coating procedures have been completed and carried out stage inspection & testing.
• Generate and forward Request for Inspection (RFI) in each stages blasting, primer coat, mid coat, topcoat, fireproofing as per approved ITP.
• Checking and recording atmospheric condition prior to start painting.
• Conduct Inspection and monitoring Material inspection, surface preparation, blasting profile, Salt test, wet film thickness, dry film thickness, holiday test, adhesion test, peel of test and other various testing inspection as per ITP & project specific requirements.
• Inspecting material during material arrived according to approved MAR checking batch number, data sheets, storing material properly temperature according to manufacture and project requirement.
• Ensure Monitoring & Measuring Equipment’s used for painting & coating inspection are calibrated and their identified.
• Ensuring all tags or identification marks are on place before delivery.
• Updating QA/QC manager daily progress reports inspection logs and approved RFI.
• Witness field tests. WFT, DFT, Peel Test, Pin Hole, Holiday Detection, Paint Film Defects etc. as applicable and Interpret results accurately.
• Have an experience of around 8 years in the “Construction of Power Plant, Heavy Steel Structure, piping, metro railway stations and Stadiums” assignments. Technical Qualifications • Bachelor in Mechanical Engineering • CSWIP 3.1(Certification Scheme for Welding Inspection Personal) • BGAS GR 2(British Gas Approved Scheme) • QMS ISO 9001 Lead Auditor (Quality Management System) • NDT Level-II, in UT, RT, MPT & PT