Production Manager
Agthia Agri Business Division
Total years of experience :16 years, 0 Months
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Good ability to adjustment and development in the production lines to fit the best for the process of productivity commensurate with 13 years' experience in the field of feed.
support to Set up the BOM and work out with the costing for implement the best price per products.
Preparing the startup products recipes, and putting a development 3 years’ plan.
Work to identify all consumables and parts that are always replaced by the production team and work with purchase team for all these materials, make a purchase requisition and follow-up with the purchases to find out of specifications and quality (PO) until find the pieces arrive to the company from the vender
Manage the processing of Raw and the manufacture and packing of product in high volume automated processing.
Good coordination with departments to help to ensure the continued high level of the production process (Planning - Marketing - Sales - Export - Quality - external and internal procurement - stores (raw materials - packaging - Final product) - Maintenance - Transportation.
Management production lines and processing, according to the international standard, review facilities and equipment efficiency throw OEE, calibration record and follow up Preventive & Autonomous Maintenance Programs, CIP and processing validation.
Submit on daily and monthly basis reports to Management regarding production amounts, and variance (if any) forecasted production amount with explanation way to confirm the same quality standards for all the finish goods.
Increase the OEE (Overall Equipment Effectiveness) in the plant from62% to 95%
Receiving daily balance for the stores (raw materials - packing materials - Final product) to be able to manage the production Plan, and a high standard by the requirements of the market
Prepare Production Plan (Weekly, Monthly) for Production feed with planning team.
Preparation of job descriptions and responsibilities for the management of production (Section Head - Production Supervisor - Production Engineer - Production Technician - production labor
Constant follow-up with quality management to achieve the highest level of hygiene, safety and GMP (Good Manufacturing Practices)
Setup the SOPs (Standard Operating Procedures) & spot reports as monitor and control techniques, this to insure that the SOPs are implemented in a restrict.
Production management and follow-up for each of the production efficiency for feed and premixes factory.
Achieve high level of employee productivity by motivating and leading staff and ensuring effective recruitment, development, training at all levels and to maintain good employee relation
Decrease the losses in Raw material from 2.5% to 0.5%
Control and direct manufacturing personnel through lines managers in order to ensure adherence to agreed production targets of efficiency, hygiene, cost and high quality
Work to achieve the highest rates of performance of the process to achieve productivity through next (Plan weekly - monthly plan - the highest for an efficient equipment and machinery - reducing losses in raw materials and Packaging materials.
Support to create new products which meet the market desire
Trace and analyze any production problem and implement suitable Solutions followed by SOP’s
Scope based development in existing differences Feed production form and size, Final Texture (value nutrition, cost-saving initiative)
Scheduling feed mill activities, ordering ingredients and supplies, Conducting housekeeping audits.
Coordinating all mill activities such as ensuring feed is ready for delivery to the production
barns in a timely manner,
Responsibilities:
Supervision of all employees and all daily operations in the feed mill.
Training team members.
Scheduling feed mill activities.
Ordering ingredients and supplies.
Conducting housekeeping audits.
Scheduling preventive maintenance.
Conducting safety meetings.
Compliance with all company policies, Local, State, and Federal policies, laws, and regulations.
Reporting monthly safety, financial, and production activities.
Operate standard office equipment, feed manufacturing equipment, and computer automation equipment.
Coordinating all mill activities such as ensuring feed is ready for delivery to the production
barns in a timely manner,
Ensuring proper operations and maintenance of all plant equipment,
Milling feed to specification,
Receiving grain deliveries and some ingredient procurement,
Scheduled checking and reporting of all feed and feed related inventories,
Managing all mill staff including setting schedules,
Administering HACCP and GMP and 5s
What responsibilities will I have?
Review production records
Schedule feed production
Test and review feed/grain quality
Schedule employee shifts and keep track of employee time
Handle customer questions and complaints
Evaluate operating procedures
Set quality assurance standards
Prepare and monitor monthly, quarterly and yearly budgets
Stay up to date on new technology and ways to make process improvements
Train new employees and provide development opportunities
Ensure all employees are trained on safety and continue to stay up to date
Maintain filling equipment and other equipment needed to perform duties such as loaders, scales et
Manage operational activities, production resources, (i.e. machinery, process and staff) to meet quantity and quality production targets within the budget and in accordance with safety requirements
Drive the continuous improvement in production and cost saving initiative
Ensure that the quality meets the standards levels
Oversee the implementation of the processes, procedures and systems required to manage SHE
Responsible for waste management (raw material and packaging material), product safety, labor hygiene and general housekeeping of the factory
Fulfill all statutory and legal obligations concerning product and environmental laws and regulations
Oversee implementation of GMP requirements in the facility
Liaison with logistic department for weekly, monthly, and cyclic production plans.
Manage the volumes of production as per the weekly, cyclic and yearly preset plans.
Prepare daily, weekly and monthly reports on the production yields and stocks and raise such to the management
Liaison with engineering department for adequate maintenance
Prepare BPP figures and technical manufacturing returns
Develop plans for TPM project and ensure its proper implementation
Plan for the factory in line with manufacturing strategy and required volumes.
Prepare labor list and machine plans to achieve high efficiency at the lowest cost.
Responsible for the wastage controls (Raw & packaging material) to meet the business requirements.
Setting department budget with the department manger
Control department expenditures within budget constraints
Ensure set operating efficiencies, man-hours per ton are achieved and improved
Prepare reports on performance indices of the plant e.g. operational efficiency
Review performance trends including safety, quality, productivity, utilization and cost, etc. for the whole department on periodic basis.
Take the proper actions in terms of human resources development in the department.
Draw up personnel requirement, training in line with BPP to meet packing needs.
Maintain high standard of discipline and good industrial relationship.
Provide training for operators on TPM.
Ensure manufacturing & production goals are met.
Ensure the manufacturing team using the GMP & 5S to avoid any issues in the factory
Ensure that quality control procedures are followed strictly
Work with maintenance team to implement the company’s policies and goals through daily and weekly schedules regarding the preventive maintenance and follow-up maintenance process.
Maintain and improve housekeeping in all areas of the facility.
Manage plant operations effectively
Managing all production activities & controlling cost effective manufacturing process.
Optimize wastage management process
Control and monitor the health and safety throughout factory
Work with the functional team to implement the company policies and goals
Observe utilization of machine and labors to improve production.
Supervising and training the production staff.
Coordinate with the logistic department to provide the required raw materials and packing materials
Responsible for the safety and personal hygiene of workers.
Supervise production line operation in accordance with plant policies and procedures.
Producing 850 tons of feeds for the mature animals, birds, and poultry and aqua farms.
Usage of efficient and effective solutions applicable in the poultry production industry
Farm preparations (cleaning and disinfection)
Implementation of proper eradication of waste materials from whole farm to ensure no contamination of harmful microorganisms by using proper dose of specialized disinfectants and make approval for farm's next placement schedule.
Maintain the standard level of the stock (brooding, growing and production)
Supervise the entire proper operation particularly the earliest life of chicks of no depletion possible, repair of weights at rearing and egg management at production
Oversee the vaccinations and ensure the medication administered properly
Ensure proper procedure in Vitamin mixing and Antibiotics that includes water system clean and monitor drinking water ph. and hardness.
Monitor the weights of the birds, keep the balance in male counts and enhance egg management
Strictly monitor Hatching egg, actual visual fertility check, correct handling, cleaning, disinfection, correct temperature at storage room.
Setup program of vaccinations against zoonotic diseases and safe antibiotic usage
Bachelor of Agricultural Science from Al Azhar University in Cairo. Division of poultry production, with Major of animal production. Memberships Member of the Egyptian Syndicate of Agricultural Professions.
