QC Welding Inspector
Alghanim Industries
Total years of experience :13 years, 9 Months
ROLES & RESONSIBILITIES:
•Inspection on materials receiving, and review of Material Test Certificates, Batch certificates, Inspection Release Certificate for mechanical materials
•Inspection of welding consumables and equipment’s, checking of proper storage and backing of electrodes
•Perform Fit up, visual, dimensional check and installation of oil field pipelines.
•Read and interpret Piping isometric drawing, General arrangement drawing and P&ID.
•Conducting welder qualification test as per qualified WPS and applicable code/specification and preparing welder certificates and ID cards.
•Inspection on welding (check joint fit up, seam orientation, plate or pipe no, heat no, alignment, visual inspection & numbering) and preparation of Inspection reports & NDT progress charts.
•Witness of MPI, PT and UT, HT and PMI.
•Conduct Welder Performance Qualification test (WQT) to qualify welders as per ASME Sec IX and API 1104 and make their qualification records and Ids cards.
•Conversant with the interpretation of detail engineering drawings, welding Symbols & NDT..
• Inspection of welding consumables and welding rods and ensuring the proper storage and handling.
•Conduct Visual Inspection on welded Joints and Maintaining the Traceability on the job and updating the weld map of relevant isometric drawing.
•Prepare the Project weld status, weld repair status, welder performance report on weekly basis and reporting the client.
•Witness the PMI on weld metal, Parent metal, to ensure the traceability of the material.
•Line check prior to hydro test, reinstatement line check after hydro test, before the system handover to commissioning witness pneumatic and hydrostatic test on all piping systems according to the test schedule.
•Review RT film interpretation and review all NDT reports.
•Ensure that all welding procedures for the project will identified to meet project requirements.
•Carry out regular quality audits on fabrication, construction, welding consumables, drawing and documentation control.
•Monitor welding activities and ensure only qualified welder on board and following WPS.
•Review the WPS and implement it during welding as per the applicable job requirements.
•Witness the post weld heat treatment (PWHT) and reviewing the chart and report..
•Line walk to verify compliance with P & ID, isometric drawing and GA drawing.
•Giving NDE and mechanical clearance for hydro testing of piping system.
•Prepare and witness the test package for hydro test of piping system.
•Ensure that work is carried out as per the company quality and safety plan and strictly adherence to them.
•Review of PQP, ITP, QCP and QMS of Sub contractor.
•Performing Quality surveillance during construction stage to ensure adherence to approved project requirements. Controlling Non-conformities Resolved the Non-Conformities.
•Verification and correctness of welding consumable such as welding electrodes, filler wires, consumable, inserts, gases, fluxes, etc.
•Verification of welding electrodes backing and storage to all equipment’s meets job specification and code requirements.
•Verification of dimensions fit-up and welds preparations and completed weld in compliance with the applicable engineering standards and drawings.
•Witness and review of NDEs as required as per job requirements.
•Witness Destructive (Tensile, Bending, and V-Charpy) testing of material and weld.
ROLES & RESONSIBILITIES:
•Witness Destructive (Tensile, Bending, and V-Charpy) testing of material and weld.
•Material Receiving Inspection & Dimension Check.
•Monitor all the welding works for fabrication of pipe spools for fit up, in process and visual inspection of Pre and Post welding activities as per WPS.
•Monitoring Pre heating, Inter pass temperature, Post weld heat treatment and Control & Storage of Welding Consumables, Perform Hardness testing.
•Monitor performance of welders through repair of weld, analysis causes and initiate Preventive measures.
•Monitoring post weld heat treatment requirements.
•Checking the material and installation as per Quality.
•Welding consumable Inspection and monitoring consumable storage.
•Checking electrode used for correct WPS number (line class) and making sure that the Specified electrode is maintained.
•Review Preheat, PWHT Procedures for welding of Alloy steel and carbon steel material.
•Monitor and Witness PWHT and reviewing the chart.
•Maintain daily inspection reports, notes on welder deficiencies, safety non-compliances and other events pertaining to the work.
•To check, inspect and test incoming welding materials to ensure they meet job quality specifications.
•Inspection the fabrication, installation and hydrostatic testing of pipelines.
•Inspection of finished welds for complication, defects, reinforcement, deformity, etc.
•Inspections of all welding activities, which include material check qualification, welding equipment, pre-, weld requirements, welding.
•Witnessing of inspection methods like PT, MPT, RT, UT and Pneumatic tests.
•Evaluation of weld acceptance criteria and preparation of inspection reports.
•Evaluation of radiograph and reports.
•Liaise with Client and Third Party Inspector.
•Co-ordinate with Third Party for the NDT testing and follow up
ROLES & RESONSIBILITIES:
•Project execution plan for piping fabrication & Erection
•To study P&ID’s, Plot plan, GAD & ISO drawings;
•Calculate the scope of job and ensure the front availability / resource mobilization / Progress monitoring / Look ahead plan;
•Fabrication and erection of spools, according to Isometric Drawings;
•Follow up with Civil / Equipment Group for Front Generation;
•Follow up with Shop Coordinator for Spools required for erection;
•Spool Erection, Line Supporting and all other Piping related works Pertaining to the area;
•Task allocation, distribution and coordination among technicians;
•Coordinating and finalizing Work-Permits, Risk Assessment Sheet and Request Papers for allocated tasks.
•Check, punch listing, hydro testing, flushing, painting and insulation, pigging, coating etc.
•Visual inspection of piping, tanks, steel structure and pipeline activities. .
•Responsibility for monitoring the daily work activities of the sub-contractor such as erection of above ground field fabrication / installation of large bore and small bore
•Document work related to Quality Dept. (Line history sheet, loop files, RT, DPT, generation of PMI reports, maintain records of RT)
•Preparation of Inspection Test Plan, Incoming Material Inspection Report, Quality Procedures (Radiography, PWHT, PMI, DPT, Weld Visual, Material inspection)
•Hydro testing / Box up & System Clearance;
•Discuss with Client as well as the