ABHAYKUMAR SANGODE

• Designed and developed playground equipment models using Solidworks Software, ensuring compliance with safety standards.
• Collaborated with cross-functional teams to streamline the design-to-production process, reducing lead time by 15%.
• Implemented design modifications based on user feedback to enhance accessibility features.
• Material Selection & Analysis.
• Prototyping & Testing.
• Design for Manufacturability (DFM).
• Project Management.
• Adept at creating inclusive designs that cater to diverse user needs.
• Sheet Metal Design and Fabrication.
• Structural Design and Load Analysis.
• Created BOM (Bill of Materials) and technical drawings for vendors and fabrication teams.
• Designed eco-friendly play systems using recyclable materials and powder coating to enhance durability.

• Participate In Design Meetings And Provide Continual Input To Optimize Design And Minimize Futile Work.
• Assist In Developing Design Delivery Schedule Along With Client, Project Manager, Design Managers And Consultants.
• Develop Comprehensive Scope-Of-Work And Contract Document Deliverables List For Each Related Discipline.
• Negotiate Scope-Of-Work, Deliverables And Price With Consulting Firms.
• Assist Project Manager In Incorporating Onto D&C Running Sheet All Internal And External Design And Cost Issues.
• Manage Distribution And Production Of Project Workload Within Team.
• Determine Need For Use Of Outside Studios Or Vendors Working With Director Dce.
• Collaborate On New Design Issues And Research Projects With Team.
• Ensure Projects And Finished Graphics Are Accurate And Precise.
• Manage And Maintain Record Keeping Of Original Artwork Files And All Projects.
• Project Prioritization Of Design, Assignment And Management To Designers.
• Lead With Effective Supervision An Experienced Design Team Toward Greater Creativity.
• Evaluate And Motivate Designers Toward Continued Growth And Leading Design Solutions.
• Participate In Departmental Strategic Planning.
• Assist Technically Internal And External Customers.

• Developed new strategies to increase penetration into clinical groups at Engineering companies.
• Responsible for establishing and maintaining strong, trusted long term relationships with all clients and partners.
• Planned, created and delivered Supply Chain Solution sales presentations to global client executives.
• Involved as a key interface between Uae and India operations.
• Quality of leads generated, Progression of leads into opportunities, Number of deal closures and new client acquisition, Value of business generated.
• Plan out lead generation campaigns with the head of field marketing, including email and calling campaign plan, lead qualification follow-up, and nurturing.
• Accountable for design, development, detail engineering and drawing generation with GD & T, according to Indian Standard, done as benchmarks for Cutting Tools products.

• Streamline the Design Processes according to Customer Requirements.
• Assure product and process quality by designing testing methods; testing finished product and process capabilities; establishing standards; confirming manufacturing processes.
• Complete design and development projects by training and guiding juniors.
• Accountable for design, development, detail engineering and drawing generation with GD & T, according to European Standard, done as benchmarks for construction products. Using CAD package like Inventor, AutoCAD.
• Coordinate with customer for drawing and design for G.A, assembly, sub assembly, plant layout related issues.
• Quality checking of design drawings.
• Application of DFMEA, DFM, DFA methodology for quality product development.
• Technical Support till complete manufacturing of Product.
• Projects: Modular custom made projects, Canal elements, U channels, Culverts, Prestressed sleepers for tram and railways, Rebloc safety bumpers.

Department: Design and Development.
Key Deliverables

1. Accountable for Design, Development, Detail Engineering, 3D Modeling, Engineering Calculations and drawing generation.
2. Responsible for making modifications in the design as per the client's requirement and Machine-shop feedback.
3. Failure Analysis - FMEA (Failure Mode and Effect Analysis)
4. Bill of Material creation on ERP package as per Assembly Plan.
5. Taking appropriate corrective measurement and revision of Drawing.

PROJECTS
#1: MODULAR CUSTOM MADE CONSTRUCTIONS AND RAILWAYS SLEEPER
Organization: DEBONTE
Platform: Inventor, AutoCAD, staad pro
Role: Cad Design Engineer
Feasibility study of Client requirement, Detail Engineering Drawing Generation and 3D Modeling.


Description: We develop Modular Custom made Construction and railways Sleeps as per client requirement and given conditions.

Design Engineer:
Department: Design and Development.
Key Deliverables
Interface with, Project Department, Production planning and control Department.

1. Accountable for Design, Development, Detail Engineering, 3D Modeling, Engineering Calculations and drawing generation with GD & T, done as benchmarks.
2. Calculation of Motor Power Requirement, Motor Selection, Gear Box Selection, Coupling and other selections required as per Projects.
3. Responsible for making modifications in the design as per the client's requirement and Machine-shop feedback.
4. Failure Analysis - FMEA (Failure Mode and Effect Analysis)
5. Bill of Material creation on ERP package as per Assembly Plan.
6. Taking appropriate corrective measurement and revision of Drawing.

• Design Planning :
1. Receiving Work-Order from Marketing.
2. Contract review, feasibility study for new Product Development.
3. Preparing and Following Process planning /Process flow design plan.


PROJECTS
#1: SUBMERGED CHAIN CONVEYOR
Organization: MECGALE CLIENT: SURENDRA MINING.
Platform: Pro-e, Auto cad.
Role: Design Engineer .( Motor power calculation, Gear Box Selection, Motor Selection, Coupling and other required selections)
General Arrangement Preparation as per Client Requirement.
Description: Drag-chain wet de-ashers (submerged scraper conveyors) are the most frequently used systems, flushing chamber de-ashers are now rarely planned in new power plants
The hot material falls through a water quench and is cooled while it settles.
In accordance with the requirements, we build submerged conveyors as double strand conveyors with forged fork brackets chains and as apron conveyors with hinged plates.

#2: 5-TON HORIZONTAL CRANE
Organization: MECGALE CLIENT: MAHI CEMENT-Wanakbori thermal power station.
Platform: Pro-e, Auto cad.
Role: Design Engineer. (Detail engineering and other required selections)
General Arrangement Preparation as per Client Requirement.
Description: We develop 5 Ton HOT (Hand Operated Trolley) Crane as per client requirement and given conditions. Beam type main Girder is used.


#3: SUBMERGED BELT CONVEYOR
Organization: MECGALE CLIENT: ISGEC JOHN THOMPSON. (Export Project of Spain)
Platform: Auto cad, 3D Software.
Role: Design Engineer.(Motor power calculation, Gear Box Selection, Motor Selection, Coupling and Other required selections)
General Arrangement Preparation as per Client Requirement.
Description: Submerged Belt Conveyor is designed to Discharged Hot Ash at 200 Degree, Coming out of Boiler in Power Plant. Hot Ash is cooled in Trough having Continues flow of water, This Cooled Ash is then Discharged Out with Help of Belt Conveyor.


#4: 500 TON HYDRAULIC PRESS
Organization: MECGALE
Platform: Pro-e, Auto cad
Role: Design Engineer. (Detail engineering and other required selections)
General Arrangement Preparation as per Client Requirement.
Description: We develop 500 Ton Hydraulic Press for In-house Bending Operation.
Design Power pack with pneumatic circuit was Design For same .



Responsible for All Material Handling Equipment Design and Development.

Asst. Design Engineer:
Department: Design and Development.
Key Deliverables
• Interface with, Marketing Department, Production planning and control Department, Production Department, Quality Control Department.

1. Accountable for Design, Development, Detail Engineering, 3D Modeling, Engineering Calculations and drawing generation with GD & T, done as benchmarks. For Tyre and Cement Machineries.
2. Responsible for manufacturing, drafting and drawing as per ISO standards.
3. Responsible for making modifications in the design as per the client's requirement and Machine-shop feedback.
4. Bill of Material creation on ERP package as per Assembly Plan.
5. Taking appropriate corrective measurement and revision of Drawing.

PROJECTS
#1: Mixtron BB Series Mixer-BB76 (For 76 liters Chamber volume)
(Tyre Machinery)
Organization: AMCL
Platform: Solid Works Preminum2011, Auto Cad.
Role: CAD Engineer
Description: AMCL's range of MIXTRON BB Series Mixers is a highly versatile range of batch mixers for the rubber and tyre industry, backed by the international technology of Banbury Mixers, which KOBE STEEL Ltd.
These mixers are provided with high power mixing mode to handle tough rubbers. Nominal batch capacity is influenced by fill factor and Specific gravity of the rubber and is arrived at by
Batch capacity = Net Chamber Volume * Fill Factor * Specific Gravity.
This project includes assembly, modeling, analysis and drawing
The model was generate and has been analyzed for modification and easy review of the customer.

#2: Vertical roller pre grinding mill (Cement Machinery)
Organization: AMCL
Platform: Solid Works Preminum2011, AutoCAD
Role: CAD Engineer
Description: Vertical roller pre grinding mill is used to grind the clinker easily in cement industries, Clinker is fed through a central chute in the VRPM where centrifugal force, combined with the rotation of the table, distributes product over the table surface. The table and rollers then grind the material, which is then extracted from the VRPM by gravity.
This project includes Assembly, 3D Modeling, Analysis and Drawing.
The model was generate and has been analyzed for modification and easy review of the customer

#3: Bulk Transporter-35 Cum, 36 cum and 42 cum (Bulker for 3-Axle)
Bulk Transporter-30 cum (Bulker with Chassis)
(Cement Carrying Vehicle)
Organization: AMCL
Platform: Solid Works Preminum2011, AutoCAD
Role: CAD Engineer
Description: Air Slide Discharge type bulk transporter is designed for transporting and pneumatically discharging powdered materials and has a superior discharge performance with minimum residue. It is suitable for a wide range of powder material like cement, Fly ash. It is made available for mounting on semi trailer with 35, 36 and 42 meter cube bulk transporting capacity.
This project includes Drawing, Design calculations, 3D Modeling, and Assembly

#4: Flat Bed Trailer (40 Feet and 36 Feet) - (Commercial Vehicle)
Organization: AMCL
Platform: Solid Works Preminum2011, AutoCAD
Role: CAD Engineer

Also worked over project of RB 2022 & RB5 -Tire Building Machine.

Production Trainee
Key Deliverables
1) Responsible for daily production activities of Material Receiving, Machining Operation, Welding Operation and Facility Tool Room
2) Assign work load to operators & achieving daily production target
3) Monitoring of hourly production v/s hourly production plan