Production manager
Ethiopian Steel Plc
Total years of experience :20 years, 4 Months
Running the production facility to agreed budgets with a view to maximize productivity
Developing and executing the yearly manufacturing plan to deliver the business objectives of the company including production volume, manufacturing controlled cost, quality, and safety aspects.
Ensuring the alignment of the manufacturing organization with the company vision, purpose and priorities.
Manage the key performance areas of subordinates.
Ensuring all aspects of Health and safety and fire prevention systems are adhered to as per the ISO and HSE standards.
Developing the company’s strategic manufacturing plans, capacity and improvement strategies.
Administering personnel policies and procedures with regard to manpower plan, job descriptions, performance plans, performance evaluation, and training and development of all production staffs.+
Ensuring optimum utilization of resources to execute the company’s manufacturing pans, objectives and programs in a manner which will result in timely manufacturing and delivering targeted volumes of high quality products at lowest possible cost and while maintaining work place quality and staff high morale.
Ensuring that all products are manufactured to approved product specification and promotes company- wide quality improvement efforts.
Monitoring operational expenses, material usage and losses and overall unit cost to ensure efficient resource utilization and initiate corrective actions as required.
Managing the inventory levels in the factory and ensure inventory accuracy.
Coordinating, set-up and implements standard operating procedures for all production.
Preparing of daily, monthly and quarterly reports detailing operational activities.
Ensuring the integrity and quality of manufacturing data on the ERP system
The deployment and operations of Production
Day to day monitoring and reporting of production activities and problems.
Production schedule and meet production deadlines
Ensure good house keeping, safety rules and procedures
Manage manpower and ensure labor utilization
Plan, lead and control daily production activities
Ensure efficient utilization of raw materials, consumables, labor and production machines
Developing and training production staff.
Preparing materials requirement planning(MRP)
Providing technical advice and find solutions in production areas.
Implementation of QMS-ISO 9001 procedures
Product quality and specifications
Preparing and maintain product and technology documentation.
Establishing annual maintenance plan
Developing and training maintenance team
Providing overall direction and managing performance of maintenance employees
Maximizing availability of all plant and equipment
Building a well-operated maintenance team and maintaining efficiency levels.
Assisting and supervision of maintenance team to handle all maintenance works.
Managing facilities to ensure a safe environment for all employees.
Preparing maintenance budget.
Initiating spare parts planning and second sourcing.
Supporting staff and personnel to improve output achievements.
Review and evaluate maintenance operations.
Managing maintenance operations to save on costs and work time.
Implementing best practices, standards and procedures in all maintenance functionalities.
Preparing operation & investment proposals for the technical department
Prepare manpower, spare parts, tools, w/shop tools, equipment, materials requirement plan
Prepare technical specification for machines, equipment and spare parts, w/shop materials and equipment and issue purchase order
Inspection and check quality of received items
Conduct research on boiler and power generation plant and milling plant
Develop and implement training of employees
Plan, lead and control operation and maintenance of milling plant and boiler and power generation unit
Prepare performance reports and analyze
Establish preventive maintenance plan for stand by units
Plan, organize lead and control overhaul maintenance on assigned plants
Assisting the senior engineer
Conduct research on boiler and power generation plant
Lead and control activities of day shift crew and assist shift crew
Plan organize and Lead daily shift production and maintenance activities
Develop work orders for spare parts
Ensure optimum utilization of manpower and production machines
Ensure to attain daily shift production targets
Plan, organize lead and control overhaul maintenance on assigned plants
Assisting shift crew and participate in overhaul maintenance of factory plants,
Graduated with distinction
Awarded very great distinction
awarded high compleltion certificate