Advanced Control System Senior Engineer
Linde
مجموع سنوات الخبرة :30 years, 4 أشهر
Key Result Areas: Participating in design, commission & startup support of Air separation plant, Electrolyzer H2 Plants, VPSA and Nitrogen process plants with PLC & secured network architecture Working on PLC programming using Rockwell PLC (PLC-5, Control Logix, SLC, Compact, Flex Logix and so on) Working & configuring SCADA such as Fix/iFix/Workspace Involved in network communication configurations with VLAN Managing site I/O check out and commissioning activities Delivering product support for vendors such as ABB Micro SCADA and GE Water Treatment Skid Liaising & supervising project schedule and following the work process Involved in generating & managing RFQ/BOM and PR; leading the P&ID & SWD documents review Effectuating preventive maintenance schedules of various machinery and instruments to increase machine up-time and equipment reliability Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipment through application of troubleshooting tools Executing cost & energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget Facilitating requirement scoping, project planning and Inter-departmental coordination, evaluating design/alternatives, resolving issues and improving process/performance Ensuring that all technical and design risks are identified and appropriately managing to meet project requirements Participating in the preparation of IO List preparation Skilled at interfacing with customer & suppliers Working on commissioning of advance instrumentation in accordance with company requirements such as timely & smooth completion Selecting control schemes, identifying appropriate control system; leading enquiry specification preparation and selecting instruments Leading advance planning for resources, manpower deployment and rendering technical support; ensuring the execution of projects within time, quality, cost & budgetary parameters Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency Leading & managing a team of mechanics to install & upgrade control systems, preventive maintenance and assistance to troubleshooting and preparing documentation for maintenance related items Ensuring periodic and preventive maintenance are appropriately scheduled & accomplished and emergency troubleshooting & maintenance support are readily available Monitoring & improving maintenance processes and personnel performance to achieve enhanced levels of efficiency Periodically conducting review meetings with quality, maintenance and other departmental heads to assess work performance against targeted production levels and provide needed reinforcements
Previous Experience
Currently working as Advanced Control System Engineer (PLC/SCADA)-for Linde, one of the largest worldwide industrial gas manufacturing Company based in United States. • Expertise in PLC programming using Rockwell PLC (Control /Compact/Flex Logix etc.)
• Expertise in Design & Development of SCADA / HMI ( Proficy Cimplicity, Fix/IFix)
• Excellent knowledge of various communications(MODBUS/OPC/PROFIBUS/ETHERNET)
• Expertise in GE Intelligent Platforms (General Electric) Programmable Logical Control
systems (PLC Rx3i, 90-30 etc) Programming & Logic Design of the various Industrial
Processes like Ash Handling, Cement Manufacturing, HVAC, Terminal Automation
System, Water & Waste Water Processing, Fire Protection System., Material Handling (Mill
Reject, Coal Handling etc.)
• Strong Technical Knowledge & Experience in the following:
Review of P&ID as per Standard process Philosophy
Preparation of PLC Sequential Wiring Diagram
Establishing communication with PLC & SCADA.
Configuring Different type of network topology including 2-3 Layer Stratix
Switch, VLAN etc.
Transmitter calibration, PID Tuning, Supervisory programs.
Site check out, commissioning activities and process stabilization.
Making Plant overall control system configurations.
PLC & related Material specification planning and ordering.
Project planning and Inter-departmental coordination
Engineering & Design of Control Systems Layouts & Panels
Review of Technical Specifications from Clients
Preparation of Bill of materials (BOQ/BOM) & other technical submittals
Design of UPS distribution schemes
Module Wiring Schemes / Wiring schedule diagrams
FAT (Factory Acceptance Test)
• Team work and Project Leading Skills
• Excellent analytical, organizational, project and time management skills
• Strong verbal and written communication skills
• Working knowledge of AutoCAD, P & ID diagrams, SLD diagrams, BLD diagrams
Role & Responsibilities:
Design and commission Praxair gas plant PLC & network system .
PLC programming using Rockwell PLC (PLC-5, Control Logix, SLC, Compact,
Flex Logix etc.)
Configuring SCADA like Fix/iFix.
Establishing communication with PLC & SCADA.
Site check out and commissioning activities.
Job planning and Inter-departmental coordination
Meeting the Project Schedule and following the work process.
Generation of RFQ/BOM and PR
P&ID & SWD documents review
IO List preparation
• Projects Handled:
JSW Bellary - Praxair Nitrogen & Oxygen
Platform : Control Logic 5000 system & IFix SCADA
Role : Network Configuration, Establishing communications,
PLC Erection, Loop check, Plant Startup, PID Tuning,
Supervisory Controls, POFIBUS comm to LCI
Bhilai Steel Plant - Praxair gas Speration plant- T1300X2
Platform : Control Logic 5000 system & IFix SCADA
Role : Design & Development of Flow metering system biling
as per customer contracts and configure SCADA for Volume
information, Panel View HMI configurations.
IOCL Paradip - Praxair Nitrogen & Hydrogen plant :
Platform : Control Logic 5000 system & IFix SCADA
Role : Developing & commissioning of Logic & SCADA, establishing
network communication & PLC-PLC communication
• Role & Responsibilities:
Review of Technical Specifications from clients
Design of Control system Architecture/Configuration & Plant Layouts
Material Planning for PLC Hardware, Software & Other Brought-Out Items
Review & Submission of Project’s Technical documents & Drawings
Regular Technical Discussions & Reviews with the team and managers
Co-ordination with the Project Engineer’s
Review or developing of Ladder logic and HMI Screens
Conducting FAT
• Multiple Projects Handled in the following domains:
Ash Handling Systems.
Water & Waste Water.
HVAC, Fire Fighting Systems.
Material Handling (Mill Reject, Coal Handling etc.)
Panel Designing for Lift Station, Saudi Aramco; Trim Cooler, Kuwait Oil
Co., KSC; MBOPD Early Production Facility For RATQA&ABDALI, North Kuwait
Highlights: Supervised the detailed Engineering of Control systems Led the PLC ladder program development using Proficy Machine Edition Involved in HMI/SCADA application development using Proficy Cimplicity Plant Edition Led & performed FAT & SAT Support and Commissioning activities Worked on PLC Powerup, Network configuration, PLC Hardware testing, SCADA Setup, Loop check of I/Os and instrument calibration Provided assistance to enhance the scope of work from development of software applications to execution of detailed engineering for Control Systems including both Hardware and Software deliverables Contributed in UPS Sizing & Bulk Power Supply Calculations Studied technical documentation comprising of Datasheets, GA Drawings for PLC panels Appraised Module Wiring Schemes & Detailed wiring drawings for I/O Modules Led the calculation of Bulk Power Supply rating, UPS & MCB rating Designed Control system Architecture/Configuration & Plant Layouts Prepared & supervised I/O Database Reviewed technical specifications from clients Managed the material planning for PLC Hardware, Software & Other Brought-Out Items Participated in the review & submission of Projects Technical documents & Drawings
• Role & Responsibilities:
Preparation of Technical submittals
Preparation of Bill of materials (BOM/BOQ)
Calculation of Bulk Power Supply rating, UPS & MCB rating
Design of General Arrangement Drawings for the Control Panel
Signal or I/O list preparation
Development of PLC Ladder logic
Development of HMI
Conducting Quality Plan tests and Preparation of Test reports & Datasheets
Performing FAT
• Projects Handled:
Flare & Fire Water System for IOCL panipat, India.
Ash Handling System for BHEL/UCC - UKAI Thermal Power Plant, Gujarath,
India; NLC Barsingsar, Rajastan
Terminal Automation System for Chemtrols, IOCL, SIliguri
CPU Plant for Driplex Water Engineering, Delhi.
Ash Handling System for TATL, Udupi Thermal Power Station.
HVAC System
• Role & Responsibilities:
Review of Project Design, Engineering & Scope of work
Verification of Approved Documents
Verification of available material as per approved BOQ/BOM
Verification of Input & Output power as per approved Power Distribution
Scheme
Powering-Up of PLC control systems and related equipments
Configuration of PC’s which includes Installation of required application
softwares, License check and Network Configuration as per approved
Communication Network Scheme
Communication Tests between controllers (PLC) and PC’s
Downloading Hardware Configuration & Software program into the
Controllers
Loop check of I/O’s with field and verifying the same with the application
software
Running the process with the installed Control System and Modification of
Software Application as per the site requirements
Field surveys for better understanding of Process
Site Acceptance Test (SAT)
Preparation of project technical submittals.
Coordination with engineers and contractors.
• Projects Handled:
Ash Handling System
Electrical and Electronics Engineering