Afsal  Puzhakkalakath, Project Engineer (Resident Mechanical Engineering Department)

Afsal Puzhakkalakath

Project Engineer (Resident Mechanical Engineering Department)

United Sugar Company

Lieu
Arabie Saoudite - Jeddah
Éducation
Baccalauréat, Mechanical Engineering
Expérience
17 years, 11 Mois

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Expériences professionnelles

Total des années d'expérience :17 years, 11 Mois

Project Engineer (Resident Mechanical Engineering Department) à United Sugar Company
  • Arabie Saoudite - Jeddah
  • Je travaille ici depuis janvier 2010

Key Projects to Credit
• Expertly monitoring the phase-3 expansion initiative, successfully integrating sugar screens, pumps, pipes, and accessories into the operational plant. Orchestrated efficient equipment rearrangements and replacements along with supporting steel structures.
• Proficiently administering the installation and commissioning of a wide array of industrial equipment, including pumps, gearboxes, conveyors (pneumatic, screw, belt), vibrating and bucket elevators, and centrifugal machines.
• Awards & Accolades: Recognized for exceptional teamwork, honored with the prestigious Team Spirit Award in Q4 of both 2011 and 2012, reflecting dedication and collaborative prowess.

Responsibilities
• Handpicked to lead project & and operations, served as Project Engineer commissioned the centrifugal machines effectively dealt with challenges, and negotiations, and ensured projects within triple constraints of time, budget, and schedule.
• Instrumental in optimizing production department performance, consistently exceeding targets, and strengthening overall factory reliability. Spearheading logistics, spare parts management, and project modification processes, streamlining operations and reducing downtime.
• Spearheaded a dynamic project team comprising 60-70 members, adeptly managing a workforce of 100-150 individuals during large-scale projects. Fostered a collaborative environment that nurtured innovation and high performance.
• Played a pivotal role in the tender assessment and strategic suggestion offerings, ensuring alignment with project requirements and business objectives.
• Innovatively participated in equipment assimilation planning within existing factory structures, minimizing disruptions and enhancing operational efficiency.
• Demonstrated expertise in fabricating piping systems, pressure vessels, and rotary mechanisms, while also spearheading rehabilitation efforts for enhanced equipment performance.
• Developed comprehensive contract documentation for procurement services and materials, while meticulously managing records for test plans and reports.
• Held end-to-end accountability for task functions, ranging from conception to pre-production, while delivering technical support to regional teams for seamless implementation.

Resident Project Engineer à Essar Project Limited
  • Inde
  • juillet 2006 à décembre 2009

Key Projects to Credit:
• Played a pivotal role in the successful execution of complex industrial projects, overseeing critical tasks involving fabrication, installation, and commissioning of Steel structures/Rails for the gantry/Storage tanks/Fabrication of pressure vessels and Installation of static/dynamic equipment.
• Oversaw the flawless installation and operationalization of electric overhead cranes, optimizing material handling processes and enhancing overall project efficiency.
• Skillfully manage the complexities associated with critical project components such as the Barge Unloader in 2008 and dynamic/static equipment installations.
• Demonstrated my expertise by expertly handling the pressure vessel for Datong Daloon Company of China in 2009.

Responsibilities:
• Took full ownership of the project delivery for several Projects including fabrication, installation, and commissioning through the full life until the final handover in the most cost-efficient manner while ensuring conformance to the quality, drawings, functional specifications, and program time frame.
• Commanded end-to-end operations with complete accountability for labor, productivity, quality control, and safety whilst focusing on exceeding expectations and professional standards.
• Provided functional leadership, technical support, and strategic planning for streamlining policies of the operations department seamlessly executing works in equipment installations.
• Mobilized all project resources (materials, machinery, manpower) as per the schedule and prioritized on-time deliveries within pre-set parameters, obtained timely clearances, approvals, and permissions from the statutory authorities during the execution of the Project.

Éducation

Baccalauréat, Mechanical Engineering
  • à Government Engineering College,Trivandrum
  • juin 2006

B.Tech. (Mechanical Engineering) | Govt. College of Engineering, Kerala (2006) Awards & Recognition: • Team of February 2021: Recognition for exceptional teamwork and contributions. • Vaccum System Restorations and Refinery Productivity Improvement: Expressions of gratitude through a "Thank You" card for efforts in enhancing the refinery's productivity. • Extra Fine Sugar Project Award: Acknowledgment for dedicated work, creativity, and valuable contributions towards the Extra Fine Sugar Project. • Plaque of Appreciation for BRC Certificate A Grade: Recognition for outstanding efforts in achieving the BRC - Certificate A Grade, showcasing commitment and contributions. • Star Team of the Year 2019: Distinction for team excellence demonstrated throughout the year. • Muazara Star of the Quarter Q1 2016: Individual recognition for stellar performance during the first quarter of 2016. • Quarter Star Award Q4 2016: Recognition of exemplary performance in the fourth quarter of 2016. • Muazara Star Team of the Quarter Q3 2014: Acknowledgment for standout team performance during the third quarter of 2014. • Team Spirit Award - Q4 2012: Recognition for team cohesion and collaborative spirit in the fourth quarter of 2012. • Team Spirit Award Q4-2011: Acknowledgment for team unity and collaborative efforts during the fourth quarter of 2011.

Specialties & Skills

Cost Control
Site Supervision
Coordination
Project Execution
Project Planning
Multi-tasking
Operational effectiveness
Team Management
Material Management
Decision Making/Support
MIS & Documentation
Report Generation
Resource Optimization
Resolve conflicts/Risk Management
Cost Control & Reduction
Client Liaison & Coordination
H&S Maintenance
Mechanical Engineer
Commercial Negotiation
Communication & Analytical Skills
Quality Assurance/Control
Field & Site Supervision
Executive Leadership
Installation & Commissioning
Stakeholder Relationships
Multi-Disciplinary Engineering
Technical Understanding

Langues

Anglais
Expert
Malayala
Langue Maternelle
Hindi
Moyen

Formation et Diplômes

5S Implementations Training (Certificat)
Food Safety (Certificat)
Date de la formation:
January 2012
Decision Making & Problem Solving (Certificat)
Date de la formation:
January 2013

Loisirs

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