Afzal Ali Shah

• Review and follow Quality Procedures, ITPs, inspection checklists, and reports to ensure
compliance with piping-related international codes and standards, including ASME B31.1,
B31.3, B31.4, B31.8, and Saudi Aramco standards.

• Supervise a team of 30+ workers, including 7 technicians and 4 contractors, for efficient plant
operations.
• Lead maintenance for rotary and static equipment, including vessels, boilers, and critical
systems.
• Oversee installation, modification, and replacement of equipment, ensuring adherence to codes
and standards.
• Conduct risk assessments and implement the Permit to Work (PTW) system for safe
maintenance activities.
• Implement preventive and predictive maintenance programs while coordinating effectively with
production teams.
• Develop PM programs for equipment to reduce downtime, optimize Mean Time to Repair
(MTTR) and Mean Time Between Failures (MTBF), and ensure continuous operations.
• Conduct thickness monitoring of vessels and tanks to ensure compliance with inspection
standards.
• Perform vibration analysis on rotary equipment to identify and prevent potential failures.
• Conduct pressure testing and calibration of Pressure Safety Valves (PSVs) to ensure safety and
regulatory compliance.
• Lead structural and piping integrity management, analyzing failures and implementing
preventive measures.
• Manage the fabrication and installation of piping systems and the replacement of corroded
steel structures to ensure compliance with company safety and quality standards.
• Monitor and manage material availability for piping and structural fabrication to prevent delays
and reduce waste.
• Keep detailed records of fabrication, inspection, and maintenance activities, ensuring
compliance with CEP-7.
• Conduct inspections of lifting equipment, including hoists, cranes, and forklifts, to ensure
operational safety per CEP-9.
• Lead capital projects, managing budgets, tenders, and purchase orders to achieve project goals
efficiently.
• Liaise with vendors for quotations, create purchase requisitions, and manage billing for
maintenance services.
• Evaluate contractor bids and performance to ensure optimal project outcomes and compliance.
• Prepare detailed reports analyzing maintenance data for actionable repair strategies and
improvements.
• Analyze predictive maintenance data to enhance plant reliability and implement corrective
actions.
• Develop annual CAPEX plans, overseeing budgets and ensuring all financial transactions are
processed through SAP.
• Evaluate vendor quotations, manage procurement processes, and ensure timely delivery of
materials.

• Oversee the installation and maintenance of mechanical equipment to ensure compliance with
specifications.
• Manage the verification of incoming materials to ensure adherence to project specifications and
quality standards.
• Collaborate with inspection teams to resolve quality issues and address Non-Conformance
Reports (NCRs).
• Ensure accurate documentation of project activities and prepare reports aligned with project
requirements.
• Prioritize safety, health, and environmental considerations in all project planning and
execution.

• I supervised steel structure erection activities, ensured the safety of the fabrication team
through the enforcement of safety procedures, oversaw the fabrication process to meet quality
standards and project specifications, and interpreted engineering drawings for accurate
fabrication guidance.
• I managed a skilled team, assigned tasks to ensure workflow efficiency, implemented cost
effective and time-efficient fabrication methods, and collaborated with design teams to address
changes.
• I monitored and maintained raw material inventory and ensured the organization of the
workshop and equipment.
• I calculated the assembled structure loads for efficient crane usage and coordinated crane and
loading trailer arrangements for materials transfer. I conducted regular inspections to identify
and address defects and communicated with project managers regarding project progress and
challenges.
• Reviewed approved Quality Assurance (QA) plans and Inspection Test Plans (ITP) and
supervised all piping activities in compliance with ASME B 31.1 and B 31.3 standards and
specifications.
• Proficient in interpreting Isometrics, P&ID, and piping drawings, and preparing as-built
drawings.
• Ensured that piping materials met grade and specification requirements and oversaw
fabrication according to approved isometric drawings, including shop and field welds and
inspections.
• Supervised material identification and distribution for production after receiving
• Supervised P91 and P22 alloy steel welding preparations, monitoring and checking the
adequacy of joint preparations, weld quality, inter-pass cleaning, and temperature intervals in
weld cycles.
• Supervised Non-Destructive Testing (NDT), pre & post-weld heat treatment, monitored heat
treatment for CS and alloy steels while reviewing time-temp charts for stress-relieved joints in
alignment with the projects quality plan.
• Managed dissimilar welding joints and coordinated with third parties for external inspections.
• Conducted Magnetic Particle Testing (MPT), Dye Penetrant Testing (DPT), and Hardness Testing
(HT).
• Provided support to quality inspectors during line check inspections after mechanical
completion and punch listing.
• Managed A and B item clearances before and after hydro-testing, pneumatic testing and
prepared test packages.
• Maintained effective coordination among field inspectors from various disciplines.

• Reviewed method statements and equipment installation procedures to ensure compliance
with industry standards.
• Supervised the installation of rotary and static equipment, adhering to drawings and
manufacturers guidelines.
• Implemented stringent quality control measures to ensure correct installation and optimal
equipment functionality.
• Led efforts to preserve the operational readiness of rotating equipment through regular
maintenance, lubrication, and the implementation of preservation procedures.
• Coordinated inspections, corrosion prevention, and secure storage for static equipment to
protect against damage.
• Collaborated effectively with project teams and provided leadership in equipment preservation
efforts.

• Installed new machinery and industrial equipment according to engineering drawings,
specifications, and manufacturers guidelines. Prepared base plates for static and rotating
equipment, ensuring proper elevation and alignment. Managed and coordinated the workforce
to meet strict project deadlines.
• Monitored the erection of various rotary and static equipment in compliance with client
procedures.
• Read equipment manuals to plan activities in line with the manufacturers instructions.
• Supervised the installation of equipment such as pumps, compressors, lube oil units, filters,
blowers, and vessels.
• Installed different types of silencers, including vertical and horizontal, and various filters.
• Performed cleaning and maintenance on various equipment, including heat exchangers,
vessels, pumps, and filters.
• Coordinated with clients to expedite inspections, including generating Requests for Inspection
(RFI) when necessary.
• Ensured test equipment calibration before use and requested inspections after verifying all
parts per the manual.
• Conduct toolbox talks and safety meetings to ensure implementation of safety and
environmental procedures.

• Performed comprehensive cleaning, maintenance, and servicing of rotary and static
equipment, including pumps, turbines, compressors, blowers, and valves, to ensure optimal
performance and reliability.
• Conducted precise shaft alignment using advanced techniques such as rim & face, reverse,
laser, and graphical alignment, ensuring efficient equipment operation.
• Replaced critical mechanical components, including seals, bearings, and couplings, while
maintaining accurate clearances to avoid downtime and enhance functionality.
• Installed and adjusted bearings for steam turbines, cooling tower gearboxes, and fan blades,
ensuring smooth and reliable operation.
• Carried out corrective maintenance and repairs based on detailed condition monitoring and
equipment failure diagnostics to prevent unplanned breakdowns.
• Supervised and coordinated the cleaning of static equipment, such as shell & plate-type heat
exchangers and filters, maintaining compliance with safety and operational standards.
• Managed inventory and ensured the availability of essential materials, spare parts, and tools,
maintaining a clean and organized work environment to streamline operations.
• Planned and executed preventive and lubrication schedules for both rotary and static
equipment, enhancing equipment longevity and operational efficiency.
• Maintained detailed equipment history records, documenting all repairs, overhauls, and
modifications for future reference and analysis.
• Conducted and facilitated daily Toolbox Talk meetings to effectively coordinate work activities,
promote safety awareness, and encourage clear communication among team members.
• Spearheaded precision maintenance activities, including shaft alignment, mechanical
component replacement, and equipment adjustments, to maximize plant efficiency.
• Directed and monitored static equipment cleaning, modification activities, and record
maintenance, ensuring adherence to operational standards and timelines.