Middle East Project Supervisor
Pladis Group - FMC Ulker
Total years of experience :18 years, 7 Months
1- Working with Project Director to plan projects and outline needed resources.
2- Plan and implement projects.
3- Define project scope and goals.
4- Define tasks and required resources.
5- Collect and manage project team.
6- Monitor and report on project progress.
7- Implement and manage change when necessary to meet project outputs.
8- Evaluate and assess result of project.
9- Preparing and maintaining project schedule, stage, timeline and exception plans to track project progress.
10- Coordinate internal resources and third parties/vendors for the flawless execution of projects.
11- Using financial and budget analysis to make sure projects are completed within budget.
12- Ensure that all projects are delivered on-time, within scope and within budget.
13- Measure project performance using appropriate systems, tools and techniques.
14- Report and escalate to management as needed.
15- Establish and maintain relationships with third parties/vendors.
16- Create and maintain comprehensive project documentation.
1- Sets, schedules and manages the plant preventive maintenance (PM) to guarantee the efficiency of machines and equipment.
2- Sets the annual maintenance budget in corporation with Engineering & Maintenance GM, and manages expenditures to ensure its commitment to the approved budget.
3- Analysis of machine breakdown time (MTTR, MTBF).
4- Monitors the use and inventories of spare parts, maintenance supplies and approves ordering when necessary.
5- Monthly technical audit for the machines & equipment.
6- Monitors the repairing of emergency breakdowns, the operation of plant equipment and systems constantly, to minimize unplanned downtime.
7- Follow up on implementation of Maintenance Procedures to achieve the department targeted KPI’s.
8- Works on the needed improvements to increase the productivity.
9- Coordinate activities with all other departments (Quality, Production, Warehouses & Stores).
10- Planning for the volume and specifications of the required mechanical, electrical, fabrication and HVAC spare parts to reduce the machines downtime, besides the Inventory of spare parts balances.
11- Coordinate activities with maintenance subcontractors.
12- Making external maintenance contracts (AMC) for some equipment in addition to supervising their enforcement such as HVAC, Boiler chemical water treatment, Truck Weigh bridge calibration, Generators.
13- Assist and advise in the planning and installation of new machinery and process equipment, and assist outside contractors in the execution of new projects.
14- Prepare maintenance weekly reports (Expenses, PM execution, Critical Breakdown and PR created)
15- Identify the requirements and materials required for the maintenance department and its request from the Procurement Department through SAP by creating PR & GRN.
16- Create Physical Inventory Stock & update stock consumption on SAP.
17- Facilitate the implementation of GMP & the alignment with the food safety System (HACCP).
18- Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold standards of maximum safety for all maintenance personnel.
19- Ensures that maintenance personnel are adequately trained, equipped, and motivated so that the maintenance programs can be accomplished in a safe, timely, and cost-effective manner.
20- Evaluating of workers through annual reports by coordination with the Human Resources Department.
1- Sets, schedules and manages the plant preventive maintenance (PM) to guarantee the efficiency of machines and equipment.
2- Sets the annual maintenance budget in corporation with Engineering & Maintenance GM, and manages expenditures to ensure its commitment to the approved budget.
3- Analysis of machine breakdown time (MTTR, MTBF).
4- Monitors the use and inventories of spare parts, maintenance supplies and approves ordering when necessary.
5- Monthly technical audit for the machines & equipment.
6- Monitors the repairing of emergency breakdowns, the operation of plant equipment and systems constantly, to minimize unplanned downtime.
7- Follow up on implementation of Maintenance Procedures to achieve the department targeted KPI’s.
8- Works on the needed improvements to increase the productivity.
9- Coordinate activities with all other departments (Quality, Production, Warehouses & Stores).
10- Planning for the volume and specifications of the required mechanical, electrical, fabrication and HVAC spare parts to reduce the machines downtime, besides the Inventory of spare parts balances.
11- Coordinate activities with maintenance subcontractors.
12- Making external maintenance contracts (AMC) for some equipment in addition to supervising their enforcement such as HVAC, Boiler chemical water treatment, Truck Weigh bridge calibration, Generators.
13- Assist and advise in the planning and installation of new machinery and process equipment, and assist outside contractors in the execution of new projects.
14- Prepare maintenance weekly reports (Expenses, PM execution, Critical Breakdown and PR created)
15- Identify the requirements and materials required for the maintenance department and its request from the Procurement Department through SAP by creating PR & GRN.
16- Create Physical Inventory Stock & update stock consumption on SAP.
17- Facilitate the implementation of GMP & the alignment with the food safety System (HACCP).
18- Directs, maintains, and enforces the safety program for the maintenance department; reviews safety records to uphold standards of maximum safety for all maintenance personnel.
19- Ensures that maintenance personnel are adequately trained, equipped, and motivated so that the maintenance programs can be accomplished in a safe, timely, and cost-effective manner.
20- Evaluating of workers through annual reports by coordination with the Human Resources Department.
1- Electrical data collection (Line, Machine, Type, Model and Quantity) for (Sensors, Touch screen, VFD and PLC).
2- Electrical Layout for (Sensors, Touch screen, VFD, Control panels and PLC).
3- Design code system for (Sensors, Touch screen, VFD, Control panels and PLC).
4- Programming Induction and Servo motors Variable Speed Control (Vacon, ABB, Yaskawa, Danfuss, SEW and Omron).
5- Temperature controller calibration (Omron, Honeywell and IR sensor) for (Ovens, Tempering Machines and Packaging Machines).
6- Metal Detector Loma calibration for Biscuit and Chocolates Lines.
7- Automation troubleshooting :
7-1- Touch Screen (Upload and Download Parameter).
7-2- Servo & Induction motor drives (Vacon, ABB, Yaskawa, Danfuss, SEW and Omron).
7-3- PLC (Mitsubishi).
8- Participate in applying the PM (Preventive Maintenance) plan (Supervision and Hand works).
9- Insure electrical safety in the plant.
10- Increase the safety in machines to protect operator from accident by adding safety switches for (Packaging machines, Chocolate tanks and Dough mixers)
11- Design Electrical OPL's (One Point Lesson) and KAIZEN.
12- Electrical control circuit modification to :
12-1- Reduce Scrap
12-2- Produce product with high quality.
12-3- Avoid operator faults in the operation process.
12-4- Reduce Breakdowns.
13- KPI's study (MTTR and MTBF).
14- Engineering Analysis (Fish Bone - Pareto and Why-Why) to reduce breakdown time.
15- VFD speed synchronization for the production lines conveyors and machines.
16- Load cell calibration.
17- Electrical control panel design and commissioning.
18- Electrical power distribution panel design and commissioning.
19- All production lines & machines troubleshooting (Conveyors, Mixers, Ovens and Packaging machines).
1- Planning and Supervision of PM (Preventive Maintenance) program.
2- Training the technicians on applying the PM (Preventive Maintenance) plan.
3- Training the technicians on the new systems (TPM - 6"S - KAIZEN).
4- Applying the TPM (Total Productive Maintenance) and OEE in the new Fully Automatic Washing Machine factory.
5- Participate in the installation of air and electricity for the new Fully Automatic Washing Machine factory.
6- Participate in the installation of the new Fully Automatic Washing Machine factory machines such as (Elevators Presses and Production Line conveyors).
7- Design the Automatic control panel for the (Production Line conveyors and Presses).
8- Design the Automatic control panel for the Hydraulic elevator using Mitsubishi PLC.
9- Design Spare Parts Code system.
10- Design Spare Parts Stock Control System.
11- KPI"s study (MTTR - MTBF - OEE - Skill Matrix).
12- Preparing and Applying the Continuous Improvement Plan.
13- Mitsubishi PLC program maintenance for all machines and Presses.
14- Machine cycle time improvements.
15- Production Process cycle time study using VSM (Value Stream Map).
16- Production Process cycle time improvement.
17- Engineering Analysis (CE Matrix - Fish Bone - Pareto - Machine capability - Process capability - why why).
1- Converted all the machines electrical circuit from classic control to micro-controller to be fully automatic machines.
2- Modify the machines electrical control circuit using inverters for speed control.
1- Design automatic control panel of semiautomatic macaroni production line.
2- Design automatic control panel of granule packaging machine.
. Project : Design of EL-Kurimat Thermal Power Station aided by MATLAB program Project grade : Excellent - PROFESSIONAL STRENGTHS - ● Automatic Electrical Control Panel design ● PCB Design with ORCAD (Printed Circuit Board & Layout)
