Engineering & SHE manager
unilever
مجموع سنوات الخبرة :24 years, 7 أشهر
•15 years of experience of FMCG factories With multinational of 8 years
•Key member of leadership team
•Exceptional team management in critical collaborative contexts.
• Robust record of success in achieving complex objectives and timelines.
• Dynamic, articulate, analytical, and results-oriented; I love a good challenge.
• Sold technical background, Project Management, Asset Management, Maintenance Management, Basic Supply Chain Management, OE management, Strategically Planning, CapEX studies, Contract Negotiation, Capacity & Efficiency Analysis, AutoCAD Design, MS Project & NW planning.
Sep 2009 - November 2011
Al-Safi - DANONE Co. Ltd. Al-Kharj, KSA
Engineering Projects Manager
* Application of DANONE Project Management Methodology (project opening, follow-ups, installation, commissioning and closing)
Highlights
* Spearheading execution of projects plans for all production lines.
Job Responsibilities
* Planning the Core & Up-grades projects in the existing installations and coordinate the required support.
* Implementing DANONE Systems for Risk, Safety and Project's Management
* Part of the 3 years plan preparation team to assure the midterm planning of the projects and needed CAPEX.
* Prepare and coordinate a clear definition of the projects to be implemented.
* Assure that the projects are implemented according to DANONE standards specifications. Form initial feasibility stages till closure.
* Lead design review with equipment suppliers in coordination with industrial team
* Provide input for utility requirement and ensure full coordination with building & utility team
* lead team of contractors on site ( welders, fabricators, pipe fitters)
* follow - up closely with equipment suppliers to ensure timely delivery of suppliers
Job achievements
* led successfully the whole projects agenda for the factory with total capex of 20 M euro
* adding new 1 milk line, 2 juice line and I yogurt line with total volume capacity increase of 35 % volume gross
Jan 2008 - Sep 2009
Al-Safi - DANONE Co. Ltd. Al-Kharj, KSA
Technical Maintenance Manager
Brief description
* maintain optimal standard (ensuring continuity of functioning and minimizing unplanned downtimes) of all appliances, machines and equipment in plant within electro-mechanic scope, according to work safety
* Prepare and execute departmental budget for staffing, spares, consumables, major equipment overhauls and new initiatives
* Performs the analysis and identify the maintenance function priorities and goals to deliver the KPI's
* Ensure correct functioning of process machines and production equipment in order to ensure On- time realization of production plans
* Ensure adequate spare parts availability on time and the right stock level
* Develop local suppliers
* Develops the proper control procedures for maintenance such as work orders, work schedules, equipment listing, and machinery, Etc.
* Institute an effective preventive maintenance program to ensure efficient production operation within cost targets
* Consults with production personnel to determine equipment operating and maintenance needs
* Ensures that the maintenance workshop provides timely support to the production operation and other functions
* Ensure safe operating conditions exists throughout the facilities. Promptly correct any unsafe conditions
* Set maintenance team performance standard& aligns the organization
* Coordinate maintenance resources across facilities
* Coaches and provides constant feedback for development and improved operation
* Utilize visual factory concepts to control and organize the work
* Develop staffing and skill building plans to build technical mastery
* Lead problem solving activities and coaches the maintenance team on process improvement
Job achievements
• Total saving of R& M cost of 6.5 % from total budget ( 25 M SAR)
• Capable with operations to increase the machine efficiency up to 80%
• AIB audit with total score of 950
• Managing team of 6 assistance manager and 55 indirect skilled technicians
May 2007 - Jan 2008
Al-Safi - DANONE Co. Ltd Al-Kharj, KSA
Preventive Maintenance Manager
Highlights
* Seeking to reduce the frequency and severity of unplanned stoppage.
* outages by establishing a fixed schedule of routine inspection and Service
Brief description
* Deploy maintenance programs to ensure that all production and process equipments are carefully monitored for potential failures or breakdown (TPM, if down do, mid range )
Job achievements
• Full detailed PM calendar with analysis and SMP ( standard maintenance procedures for all lines - 21 Lines)
Jan 2001-May 2007
Mansour distribution company (secalm) - local company in Egypt - FMCG, dairy plant
Maintenance & project Manager
Brief description
* Maintenance process cheese factory SAPAL (these MCs. Swiss)
* Construct, start up & maintenance TETRA FINO factory (tetrapak)
* Construct, start up & maintenance TBA8 (tetrapak)
* Construct, start up & maintenance INFUSION UHT line from APV
* Maintenance for SERAC juice factory (this line from France established from unscramble /Filler -16 nozzle- / label MCs / shrinking MCs)
* Maintenance SERAC milk factory (this line from France established from unscramble / filler 24 nozzle- / label MCs / sleeve MCs/ packer MCs)
* Maintenance blow molding machines for bottle (techne MCs from Italy 2 M/Cs
* Construct, start up & maintenance yogurt line from ERCA Co Works and the process for this Line from Denmark.
* Maintenance tea factory this line from India established from 4 MCs & 1 MCs from span.
* Contract, start up & maintenance juice hot filling line from Taiwan
Job achievements
• Full Understanding for dairy plant process
• Full on-hand working with the highly skilled technical team
• Able to manage more projects in same time
• On time, on quality, on cost projects with local ramp up
Dec 1999 - Sep 2001
Flash Trading & Contracting Co. for HVAC and electromechanical contracting
* HVAC engineer
Job achievements
• Able to lead contactors with difficult mentality