General Inspection Engineer
Petrolines For Crude Oil ltd
Total years of experience :23 years, 8 Months
PERTOLINES FOR CRDUE OIL COMPANY (PETCO), Khartoum, Sudan.
As General Inspection Engineer in P/L Operation Department Responsible for the following scope of work
1. Conduct inspections on all static equipment and facilities, on a scheduled and unscheduled basis.
2. Coordinate with the NDT group after determining the appropriate NDT method applicable to assess the equipment condition.
3. Manage the effective and efficient repair of equipment. Via visual inspection and data analysis determine the optimal cost repair method and establish a report detailing the relevant QA/QC procedures.
4. Ensure at all times that international/company standards are met for all repairs and testing.
5. Perform inspections on plant related equipment (Pressure Vessels, Heat Exchangers, Air Receivers etc.) As well as all lifting equipment (Cranes, Wire/Fiber Slings, Shackles etc.) to ensure safe operation and optimum efficiency is achieved.
Ltd ةدو
6. Preparation of Quality Procedures & ITP.
7. Verify material and equipment received meet purchase order and specification requirements.
8. Safety Relief Valve Inspection and Testing & Piping inspection as per API 570.
9. Usage of Type B welding sleeves for the efficient repair of the transmission pipline.
10. Participate in any Emergency Repair of the pipeline which may occur due to pipe rupture or leaks.
11. Implementation and oversight of the lifting gear integrity assurance plan, conducted via annual inspections and regimented load testing schedule.
12. Responsible for the generation of Root Cause Analysis (RCA) and Failure Analysis Reports. The creation and implementation of recommended Welding procedures as well as Welder qualification testing.
13. Produce and qualify all PETCO Welding Procedure Specifications.
14. Plan and Conduct Welders Training Program as per PETCO Qualified WPS.
15. Review/Approve hydrostatic and leak test package for pressure vessel and heat exchanger.
16. Ensure full compliance with company safety regulations and HSE management systems.
17. Preparation of final inspection reports. Maintain and update all inspection files as needed.
18. Liaise with maintenance department supervisors in all aspects of repairs.
PERTOLINES FOR CRDUE OIL COMPANY (PETCO), Khartoum, Sudan.
As General Inspection Engineer in P/L Operation Department Responsible for the following scope of work
1. Conduct inspections on all static equipment and facilities, on a scheduled and unscheduled basis.
2. Coordinate with the NDT group after determining the appropriate NDT method applicable to assess the equipment condition.
3. Manage the effective and efficient repair of equipment. Via visual inspection and data analysis determine the optimal cost repair method and establish a report detailing the relevant QA/QC procedures.
4. Ensure at all times that international/company standards are met for all repairs and testing.
5. Perform inspections on plant related equipment (Pressure Vessels, Heat Exchangers, Air Receivers etc.) As well as all lifting equipment (Cranes, Wire/Fiber Slings, Shackles etc.) to ensure safe operation and optimum efficiency is achieved.
Ltd ةدو
6. Preparation of Quality Procedures & ITP.
7. Verify material and equipment received meet purchase order and specification requirements.
8. Safety Relief Valve Inspection and Testing & Piping inspection as per API 570.
9. Usage of Type B welding sleeves for the efficient repair of the transmission pipline.
10. Participate in any Emergency Repair of the pipeline which may occur due to pipe rupture or leaks.
11. Implementation and oversight of the lifting gear integrity assurance plan, conducted via annual inspections and regimented load testing schedule.
12. Responsible for the generation of Root Cause Analysis (RCA) and Failure Analysis Reports. The creation and implementation of recommended Welding procedures as well as Welder qualification testing.
13. Produce and qualify all PETCO Welding Procedure Specifications.
14. Plan and Conduct Welders Training Program as per PETCO Qualified WPS.
15. Review/Approve hydrostatic and leak test package for pressure vessel and heat exchanger.
16. Ensure full compliance with company safety regulations and HSE management systems.
17. Preparation of final inspection reports. Maintain and update all inspection files as needed.
18. Liaise with maintenance department supervisors in all aspects of repairs.
Responsible for the following scopes:
1. Conduct inspection of column tray welding, and levelness.
2. Conduct inspection of Towers and piping systems
3. Witness hydrostatic test of completed piping and static assets.
4. Review of NDT procedures and hydrostatic test procedures.
5. Participate in mechanical completion (MC).
6. Review of equipment registration forms for the static assets, as per company integrity system.
7. Conduct walkthrough for the ongoing construction equipment.
8. Providing guidance to Mechanical inspectors and national trainees
Conduct all inspection scopes in the Operations Department, Pipeline Division of GNPOC such as follow:
1.Welding Inspections for new or existing welding joints on pipelines, tanks, pressure vessels and other plant equipments such as follow:
a.For new welding to perform:
• Review contractors’ WPS (Welding Procedure Specification), PQR
(Procedure Qualification Records) and welders’ certificates.
• Conduct Visual inspection of fit-up as per WPS, check electrodes or filler
Metal used, welding parameters setting as per WPS etc.
• Review RT films of the welding joints.
b.For existing welding joints if defect occur such as crack, conduct the followings:
• Conduct MPI or Dye Penetrant Test to confirm the defect length.
• Excavate the defects totally.
• Review contractor’s WPS, PQR and welders certificates.
2.Conduct materials inspection such as thorough visual inspection for any material defects if any, verified heat number as per the mill certificates, thickness gauging, etc.
3.Inspection of Plants’ Equipment Facilities such as pressure vessels, heat exchangers, air receivers that also include inspection of cranes, wire/fiber slings, loose lifting tackles etc.
4.Safety Relief Valve Inspection and Testing.
5.Inspection of Cranes & other Lifting Machines.
6.Inspection of Slings & Loose Lifting Tackles.
7.Storage Tanks Painting Scope of Work.
8.Storage Tanks Inspection as per API 653.
• Produce and qualify all GNPOC Welding Procedure Specifications.
• Plan and Conduct Welders Training Program as per GNPOC Qualified WPS.
• Prepare the following Inspection Procedures:
- Registration and Periodic Inspection of Slings and Loose Lifting Tackles.
- Periodic Inspection of Cranes and other Lifting Machines.
- Safety Relief Valves testing.
- Storage tanks cleaning and painting scope of work.
- Materials Inspection.
- Piping and Valves Hydro-test and Leak test.
- Relief Valves Inspection
Under mentoring and coaching under Expate General Inspection Engineer.
Attended the required courses and obtain required qualifications to take over the position of General Inspection Engineer, as per sudanaization plan
From 18th Sep 2000 - Jul 2005 As a Pump Station Operator cum Inspection.
Responsible for the following scope of works:
• Daily monitoring of pump station/plant and pipeline operation activities.
• Involves in any pump station/plant shutdown maintenance and inspection activities.
• Monitoring of plant equipments such as pressure vessels, stack and column, exhaust silencers inspection.
• Carry out pipeline pigging for the whole pipeline to avoid corrosion inside the pipeline.
I'm Holding CSWIP 3.1 Welding Inspection certificate from TWI ,UK Plant Inspector Level 2 Radiography Testing RT Level 2. Ulatrsoic Testing Level 2
