Ahmed Mohamed Ezz Eldien Erfan, Research & Development Manager

Ahmed Mohamed Ezz Eldien Erfan

Research & Development Manager

atlantic Group

Location
United Arab Emirates - Abu Dhabi
Education
Bachelor's degree, production & mechanical design (mechanical engineering)
Experience
16 years, 7 Months

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Work Experience

Total years of experience :16 years, 7 Months

Research & Development Manager at atlantic Group
  • Egypt - Cairo
  • My current job since February 2022

• Develop research programs incorporating current developments to improve existing products and study the potential of new products.
• Lead key projects with R&D to support business goals
• Understand customer expectations on to-be manufactured products.
• Determine and execute improved technologies used by suppliers, competitors, and customers.
• Support Director to hire and develop R&D personnel.
• Establish project goals and priorities by collaborating with Marketing and Operations.
• Transfer new technologies, products, and manufacturing processes into and out of the company.
• Research, design and evaluate materials, assemblies, processes, and equipment.
• Suggest training tools to enhance employee performance and skill development.
• Monitor team metrics and objectives ensuring meeting of goals.
• Document all phases of research and development.
• Manage customer relationships and perform RFP reviews, customer visits, and product testing.
• Establish and maintain testing procedures for assessing raw materials, in-process and finished products.
• Oversee complex research projects, analyze results, and provide recommendations based on findings.
• Assess the scope of research projects and ensure they are on time and within budget.
• Be present at industry conferences on research topics of interest.

Product Development Manager for Washing Machine at Universal Group at Universal Group for Home Appliances
  • Egypt - Cairo
  • March 2015 to February 2022

1. Manage day -to-day task and provide direction to team members, oversee them, coach them, provide training as required in order to maintain technical proficiency and productivity of staff
2. Establish, maintain and ensure quality of product within the required level either for our product or Imported items
3. Develop awareness through effective communication, track and resolve issues and address and mitigate project risks.
4. Create Product Road Map & Strategy for increase number of products platform with available budget
5. Lead the development of the products for the technical part and get the required and appropriate approvals to guarantee that work processes are met within the plan
6. Plan in coordination with the product development team and project sponsors' and tailor the methodology to reflect project objectives and needs
7. Coordinate with detailing department in order to prepare the required designs for products and to ensure of the availability of these ideas for implementation.
8. Coordinate with prototype department in order to prepare prototypes and prototype testing methodology for the developed products to guarantee the effectiveness of this models and testes.
9. Regularly review and report on project status with respect to objectives , budget, scope and cost to ensure the project within planned scope
10. Create new ideas , increase work accuracy and reduce errors using programming tools to improve work performance
11. Providing technical support for marketing team and attending technical meeting with clients whenever required
12. Design and manage product test plans in order to guarantee product quality and performance
13. Ensure appropriate security measures are applied and sensitive information is adequately protected in order to protect the advantage competencies for the product development plans
14. Support ramp-up of projects and develop awareness through effective communication, track and resolve issues and address and mitigate project risks.
15. Responsible for Planning, controlling and developing of project health measures and indicators.
16. Participate in project planning, execution, control and closeout concerning the technical aspect of the product
17. Assist in defining the business needs, issues and risks concerning products development strategy
18. Developing lessons learned and necessary process improvements

Product Life Cycle (PLM) Manager (3DExperiance – Enovia – Dassault) at Universal Group at Universal Group For Home Appliances
  • Egypt - Cairo
  • March 2015 to March 2018

1. Create comparison & bench marks for different programs from different company Simens, Dassault & PTC to select program covered company need
2. Contact person from Company with system supplier (Dassault) & third party (Indian Company) which work to implement syatem
3. Prepare and develop implementation & data migrations projects plan with related documents and support senior project members in consultation, risk management and project delivery.
4. Working closely with the project stakeholder community to ensure that they are up to speed with project developments
5. Find opportunities proactively to improve product development business processes, PLM systems, and usage of product data across the organization
6. Develop & Generate Development process for different type of product inside organization with clear phases & tasks for cross function team
7. Generate readable code system which define item, assembly & products by easy way
8. Applying Engineering Change Request, Order & notification with modification required to match with company policy & organize chart
9. Define product attribute, specs, supplier information, material information which need to keep inside PLM project
10. Working with IT team to find solutions for integration between PLM system & ERP system
11. Develop stakeholder adoption plans, create training materials, and deliver train-the-trainer sessions
12. Drive stakeholder alignment for the implementation of changes to processes, policies, data, and systems/tools
13. Monitor user adoption and measure the impact of improvement initiatives
14. Developing lessons learned and necessary process improvements
15. Work to complete system with Digital manufacture, Manufacture operation management & Customer relation management program

Product Development Manager for EWH & SWH (Globally) at Electrolux
  • Egypt - Cairo
  • July 2012 to March 2015

•PLM Global Coordinator for water Care (Team Center - Siemens) at Electrolux
july 2012 - Mar 2015
•Sr. Product Development Manager for EWH & SWH (EMEA Region) at Electrolux
Mar 2013 - Oct 2014
•Product Development Manager at Electrolux
July 2012 - Mar 2013
•Responsibility
1. Managing all R&D activity for Cairo (Egypt), Hangzhou (Chine) & Santiago (Chile) sites
2. Working with PMO to manage all project related to EWH & SWH in different region
3. Design & Development new products compliance with customer requirement.
4. Managing R&D Team to Launching products in target dates . Mastering Robust design tools (Cad, FMEA, DFMEA & Stress Analysis) to Develop 2D, 3D Cads & Prototypes.
5. Create, Modify & Update product architectures & Component.
6. Design creation & release of mechanical component within time frame, cost target, quality level & process constrains.
7. Discuss the manufacturing process for product and component development with Process & Engineering Department to ensure clear direction & understanding of the desired end result.
8. Cooperate with Engineering Department to define machines required to produce product
9. Define Process Sequences to produce products
10. Ensure that all engineering requirement and Modifications are represented on the engineering Model & Drawings.
11. Preparing & maintaining product file (BOM, Drawing, Specs, Verification & Validation Report, Test Report, Factory Trails …).
12. Analysis technical solutions with suppliers.
13. Identify & support standardization by ensuring that new development fit into the platform & subsystem Structure.
14. Developing & Support PLM (Product Life Cycle Management) by Improving Engineering Change & Acceptance Cycles.
15. Super User for PLM system (Team Center) who has responsibility to solve problems of Key User
16. Project Technical Lead for Product Development Projects.
17. Understand technical tests results to take decision on design development and final approval for series production
18. Update Component Specification System by European Standards.
19. Build Modular Area Books for all currant Platforms.
20. Using Innovation Activation tools to reduce cost & time of product development, Facelift & refreshment by 30%
21. Reduce cost of product design by 3% yearly.
22. Improve product quality to Reduce Service Call Rate (SCR).
23. Identify required training for R&D Team .
Training

Mechanical Technical Support Section Head at Temsa Egypt
  • Egypt - Cairo
  • August 2011 to July 2012

Responsibility
1. Solving repeated technical problems of TEMSA buses .
2.Support Warranty section by dealing with Technical support of OEM ( MAN, Cummins, ZF, Carrier Sutrak, Koni, Sachs, Continental, Pirelli, Michelin, Bridgestone, Shell) .
3.Support workshop teams by technical information & training .
4.Send report to R&D & Quality & production departments about our buses performance.
5. Give technical advice to customers to safe & increase vehicles performance.
6. Follow up customer complains (PQR) with other department.

R&D Engineer (Design Engineer) at TEMSA Global
  • Egypt - Cairo
  • September 2007 to August 2011

Responsibility
1. Design of steering system for HD C14 .
2. Design of Engine Cooling system for HD C14.
3. Modify in Body & trim For HD C12.
4. Modify in Body & Mechanics for SD12.
5. Create Stress Analysis for new parts by Catia analysis modules.
6. Prepare Draft Drawing & Bill of material for (BOM) New Drawing.
7. Design jig & fixture for main assembly parts.
8. Used MM Modules in SAP.

Education

Bachelor's degree, production & mechanical design (mechanical engineering)
  • at faculty of engineering mansoura univerisity
  • July 2007

i have bachelor's degree in mechanical Engineering with very good grade and excellent grade in my graduation project

Specialties & Skills

Production Management
Mechanical Design
After Sales Support
Quality Assurance
Creative Research
computer skills - cad/cam system (hops - catia - alfa cam)
catia - part design - assembly - drafting - kinamitc - fitting - sheet metal - strees analyisis -
pic programming (microcontoller)
PC DMIS (CMM)
MS Application
OSHAS 18001 Team Leader Auditor
Autocad
ISO 9001
Team Center
3DExpriance

Languages

Arabic
Expert
English
Expert

Training and Certifications

PMP (Training)
Training Institute:
Optima
Date Attended:
July 2014
3D Experiance Enovia - Catia (Training)
Training Institute:
Dassualt
Date Attended:
May 2016
PMP (Training)
Training Institute:
ELectrolux
Date Attended:
January 2013
Coaching (Certificate)
Date Attended:
January 2014
First aid training (Training)
Training Institute:
Egyptian Red Crescent
Date Attended:
December 2010
Technical (Autocad 2D & 3D) (Training)
Training Institute:
Mansoura University
Date Attended:
June 2004
Hops CNC program (Training)
Training Institute:
Holz Her Campany
Date Attended:
January 2008
Catia (Training)
Training Institute:
Center for Development of Industry
Date Attended:
June 2005
OHSAS 18001 Awareness (Training)
Training Institute:
SGS company
Date Attended:
March 2009
Iso 9001 Awareness (Training)
Training Institute:
SGS company
Date Attended:
November 2008
Visual Basic . Net (Training)
Training Institute:
Mansoura University
Date Attended:
July 2006
OHSAS 18001 Team Leader (Training)
Training Institute:
SGS company
Date Attended:
April 2009

Hobbies

  • Reading , Running , Listen Music