Sr. Associate, Process & Project Management, RD&E.
SC Johnson
Total years of experience :11 years, 2 Months
Development Engineering Process & Project Management MENAPT
• Working across multiple categories; pest control, home care, air care and shoe care in
project change management
• Conducting technical qualifications of products within Middle East, Africa, Turkey, Russia and
supporting in EMEA
• Managing projects to deliver successful commercial deployment of products in ACT/Europe
region as per the E2E SCJ process for product development. (force majeure-sourcing change-
supply security-innovation)
• Supporting varied manufacturing base (Mix internal SCJ factories & third-party
manufacturers)
• Safeguarding product compliance with external & internal standards as per SCJ requirements
and countries regulations
• Resourced as processing engineer in product launches by leading process validation, creating
cleaning, filling and process instructions on PLM-SAP
• Research and evaluate materials and components for the development of cost-effective
packaging to meet the needs of the consumer.
• Provide technical leadership within a multi-functional team to drive the development of
innovative new products
• Provide technical assistance to correct package-related problems to maintain production
schedules and product quality
• Stay in the forefront of packaging innovations and trends so that new technologies can be
Leading technical implementation Production line qualification (PPV &PLQ) for New projects in SCJ Cairo Plant and with Third party manufacturers across EMEA region.
• Managing co-manufacturers Quality system by leading regular Quality Audits.
• Escalating complaints from regions regarding Co-manufacturer & SCJ Cairo Plant finished goods.
• Tracking action and validating preventive action plans for escalated issues for suppliers and co-manufacturers & SCJ Cairo Plant.
• Create, review and update control plans for suppliers and co-manufacturers.
• Create FMEA for Co-manufacturers and Suppliers
• Create Risk assessments for suppliers and co-manufacturers in New product development phases.
• Managing Supplier & Co-manufacturers process by capability studies and 6 sigma analysis.
• Leading Quality objectives in supplier & Co-manufacturer quarterly SRM rating system.
• Qualifying packaging components through Mold Qualification at Suppliers premises.
• Leading Suppliers and co-manufacturers through frequent Supplier Quality Audits.
• Leading Quality role in all product development projects and new launches across EMEA region.
• Leading Quality Internal Audits for SCJohnson Cairo Plant on annual basis.
At this role, I am responsible for the following:
• Leading all MOC (Management of Change) activities related to the Site.
• Leading Quality team for basic Lab Safety Inspections and handled incoming chemicals,
ensuring adherence to standard safety protocols.
• Champion suppliers’ development through supplier quality audits for both new and current
suppliers & maintaining an effective working relationship respecting Quality and Safety
measures
• Owner for Qualifying Cairo Plant for Internal Auditing from ISO 9001:2008 to ISO
9001:2015 and recertification with new ISO standards.
• Responsible for the quality assurance activities for the daily packaging materials, managing
packaging technicians, while cascading QA mind-set among shop-floor and product supply
team through training and awareness sessions.
• Identify and address strengths and improvement opportunities of subordinates through
open communication, training, and counseling or corrective action when required
• Working with the NPC/NPD team as Cairo Plant Quality resource to ensure implementing
all quality measures in New Commercialization Projects.
• Support manufacturing with Quality MPS activities regarding Leading Quality pillar, Co-
leading Standard daily Work Pillar & Training and Development Pillar activities.
• Actively support technical implementation Production line qualification (PPV &PLQ) of
Packaging projects in SCJ Cairo Plant and with Third party manufacturers.
• Work in partnership with international Multi-functional teams such as Marketing, and
Procurement to direct projects progress and needs.
project with cost saving of more than 400K USD for the
MENAPT region. Year 2020.
• Leading a fast track project for SKUs from Africa region to be Sold in European
market and Middle East with packaging component revamping to avoid climate
change in regions and accommodate the sales target. Year 2020.
• Leading quality tasks for Mega contract manufacturing sourcing project for first time
production in European Market, Production line qualification, developing QMS and
initiating process/filling control plans for all variants for two Liquid & Aerosol
technologies. Year 2019
• Leading two MPS loss teams resulting on 78% scrap reduction on total factory
production. Year 2018.
• Initiating Defect ID Cards on Cairo Plant, leading to homogenous understanding on
defect AQL for all shop floor operators. Year 2018
• Developing two soul suppliers by building QMS, ensuring supply security and
eradication of main defects and reducing annual complaints by 94% for those
suppliers for the year
accident occurs
• Oversees the effective function of the Paint Department. Manage and Lead Supervisors
and Operators.
• Identifies and works to resolve production related issues; work with various members of
senior leadership team to resolve related operational issues.
• Establishes and monitors quality performance to cost budgets. Implements proper
measures to continually reduce costs. Assists the Quality departments with investigations
and resolutions of chronic or severe in-plant quality problems.
• Plans for new projects and processes based upon information from engineering and
management that affects assigned area of responsibility.
• Established new Safety hygiene audit systems for maintaining high hygiene quality in place, with sales increase reflection of 25 %.
• Sales account manager for hygiene chemicals, & equipment’s to commercial kitchens, laundries.
• Achieve sales of 120 k $
• Launched & get 3 new target customers / accounts with sales of 40k $
• Maintaining & Servicing customers and function in troubleshooting, through continuous & periodic visits, with in detail report of visit.
.
Hours system.