Quality Manager
General Motors Egypt
Total des années d'expérience :19 years, 6 Mois
Key Achievements:
● Decreased cost of quality by 23% in 2020
● Was awarded for operational safety performance in 2019/2020
● Decreased warranty performance to less than 2% in 2019
● Maintained warranty performance below target in region for 2020
● Improve plant scrap by 65% in 2020
● Gained BIQ IV certification for Egypt’s plant in July 2019
● Pioneered launching women hourly diversity program in production line in General Motors Egypt in 2020
Key Responsibilities:
● Responsible for effective implementation of the joint health and safety processes.
● Responsible for overall planning and direction of all quality activities in accordance with local, divisional, and corporate goals, objectives, and policies.
● Leads development and implementation of process and system audits to assure quality system is effective, monitor and control through GSIP (Global Standardized Inspection Process)
● Ensures compliance with ISO 9001-2015 standards and conducts internal audits
● Selects, develops, motivates, and utilizes human resources in accordance with corporate and government policies and procedures
● Supports launches in other units through pre-launch audit activities
Key Achievements:
● Flawlessly launched RT50 Program, T250 LCI, New Optra GP51 SUP Launch & GP52 CKD
● Gained CKD Plant BIQ III certification for Egypt’s plant
Key responsibilities:
● Reported to regional quality manager
● Prepared and implemented Program Quality Plan (PQP) and Program quality readiness review (PQRR) CKD and SUP
planning activities such as PFMEA cross-functional team involvement
●Prepare and implement Program Quality Plan (PQP) and Program quality readiness review (PQRR) CKD and SUP
● Leading launch quality from Program Initiation to Launch Team Release
● Conduct the Vehicle Tests /Validations program
● Ensure Proactive Planning activities as PFMEA cross-functional team Involvement.
● Develop and track Quality Launch targets (Build-By-Objective)
● Ensure compliance with ISO standards and conduct internal audits
● Manage quality budget and conduct reviews to assure following the spending plan.
Key Achievements:
● Flawlessly launched GMI700 / 32UC from GMTh, CN100 and N300 Pickup from SGMW across Algeria
Key responsibilities:
●Manage and communicate program content and Coordinate program lifecycle review
● Structure, monitor and assess program roadblocks and update to Support leadership decisions
● Lead cross functional execution team and track action to assure mile stones are achieved
Key Achievements:
• Successful flawless launches of Local Content in 5 programs in GM Egypt with 100% development as planned, zero Red launch Alerts and Major Disruptions
• Localization of new products in Egypt local industry for OEM customers through development of suppliers with cost savings more than 3 M U$
Key responsibilities:
• Local content development with suppliers from blueprints / specs to production process and building prototypes for tests and development /approval of production process at supplier (PPAP)
• APQP (Advanced Product Quality Planning) Engineer reporting to GM Global Launch Team, participates in technical reviews, risk assessment and ensure APQP deliverables and targets are achieved.
* Working and fulfilling the requirements of ISO/TS16949
Grade : GOOD 69.9%