Urea Plant Manager Engineer
Abu Qir Fertilizers Company
Total years of experience :20 years, 6 Months
Working as a Urea Plant Manager Engineer in Abu Qir Fertilizers Company AFC III - Urea Plant III, (urea granule production)
March 2010 - till now
Job Description
* Participating in studying and following up the up-to-date systems and innovations in the fertilizers production development fields, whether through the company's library or via the internet.
* Participating in setting developmental programs through simulation programs and computers.
* Participating in analyzing and studying various operational researches.
* Participating in bottlenecks and problems analysis and suggesting solutions for it.
* Suggesting the training planning and suggesting any training programs.
* Participating in updating the related workforce needs and plans.
* Participating in all the employee's related administration papers, approvals, and permissions.
* Participating in setting the various policies and following its implementation.
* Participating in studying and analyzing the plants operational problems.
* Harmonizing the work between his department and other departments.
* Preparing statistics, data, and reports requested from his department.
B. Previous Job :
\[ Dec 2005 - Feb 2010 \]
1- Working as a Head Shift Operating Engineer in Abu Qir Fertilizers Company \[ AFC III\] - Urea Plant III, (urea granule production).
Job Description:
Following-up the operational control procedures during startup, shutdowns and normal operating conditions for the whole plant via ABB DCS.
Following up and registering the daily readings, pressures, and temperatures and revising the log and lab reports.
Following up the employee and equipment safety and performance effectiveness
Full responsibility for following any technical remarks left by all other production shifts.
Following up and recording any technical observations that must be known by other shifts for the safe running of the plant.
Preparing the reports for any maintenance activity.
Overcoming any existing or sudden difficulties and bottlenecks.
Maintaining the utmost attainable production loads.
Preparing and approving the work orders related to equipment maintenance.
Following up safety instructions for the plant running and workforce safety.
Direct responsibility for handling production and process responsibilities in defined limits in day or night to fulfill the preset production programs.
Continuous scrupulous monitoring for all the operating conditions in the various units in the shift through the supervisor and technicians.
Assessing any existing deviation or problem and swiftly conquering it.
Immediate reporting on any equipment deficiencies and following up its maintenance.
Taking the halting decision if needed and swiftly reporting to my superiors.
Synergizing with the other plants regarding mutual needs.
2- Working as a Shift Operating Engineer in Abu Qir Fertilizers Company AFC III - Urea Plant III, (urea granule production)
Nov 2004 - Nov 2005
Job Description
* Responsible for both technical and administration tasks of 2000 MTD Urea plant in AFC III (Urea Granule Production), Licensed by StamiCarbon, HydroAgri and Krupp Uhde, which is fully controlled through ABB DCS.
* Responsible with shift engineer or plant manger for all needed data gathering.
* Responsible for continuous undisturbed running of the plant during the working shift.
* Proposing recommendations for improving any drawbacks.
* Preparing the daily operation and control reports.
* Overcoming any existing or sudden difficulties and bottlenecks.
* Achieving the utmost attainable production loads.
* Direct responsibility for handling production and process responsibilities in defined limits in day or night to fulfill the preset production programs.
* Following up safety instructions for the plant running and workforce safety.
* Supervising groups of technicians in day or night shifts to operate the unit or plant under control.
* Following up and registering the daily readings, pressures, and temperatures.
* Following up inlet and outlet data.
* Following up the employee and equipment safety and performance effectiveness
* Immediate reporting on any equipment deficiencies and following up its maintenance.
Other Experiance:
Participated in the annual shutdown of Urea plant I in \[AFC I\], Sep-2005.
Participated in the pre-commissioning, commissioning & initial startup for the Urea Ammonium Nitrate solution plant \[UAN\], from Jul-2005 to Agu-2006.
Participated in the annual shutdown of Ammonium Nitrate plant in \[AFC II\] "granulation part", Sep-2006.
Participated in the annual shutdown of Urea plant III in \[AFC III\] as a leader for H.P. maintenance group, Agu-2007.
Participated in the annual shutdown of Urea plant III in \[AFC III\] as a leader for Granulation Plant maintenance group, June-2010.
Participated in the annual shutdown of Urea plant III in \[AFC III\] as a leader for H.P. Stripper group, Oct-2013.
Creating Database programming for all activities of urea plant III such as maintenance, instrumentation, electrical, greasing, piping…etc.
Creating Database programming for all activities of engineers & technicians of urea plant III such as training (internal and external), performance, diligence, discipline, rate of vacation…etc.
Creating panel compound for all DCS urea process displays of urea plant III in order to benefit in the internal and external training courses.
Creating 2D dimension panel compound for the mechanical drawing of all equipment of urea plant III in order to benefit in the internal and external training courses.
Creating smart advanced reference of urea plant which explains the details of DCS parameters and connected it with all another activities of urea plant III such as maintenance, instrumentation, electrical, greasing, piping…etc, in order to benefit in the internal and external training courses.
Working as an Instructor of Computer in each of operating system, Microsoft office, programming language and hardware of computer in Northern Military Zone, Alexandria, Egypt.
Teaching the operating system such as Windows \[9X - ME - XP - Vista - 7 - 8\].
Teaching the Office Automation \[WinWord, Excel, PowerPoint and Access\].
Teaching the programming language such as Visual Basic \[Level 1 & Level 2\].
Teaching the maintenance and hardware of computer \[Level 1, 2 & 3\].
Teaching the graphic programs such as Photoshop, 3D Max, Visio Chart & Smart Draw.
★ M. Sc. in Chemical and Process Engineering (August, 2007) - The Faculty of Engineering, University of Dublin, California, USA, with an overall grade of DISTINCTION. N.B. Program mode is distance learning (Online study)
★ Presently, preparing another Master Degree in Faculty of Engineering, Alexandria University, Egypt, about water treatment especially, "Removal of heavy metals from waste water in Ammonia & Urea Plants by cementation technique".
★ B. Sc. in Chemical Engineering, Faculty of Engineering, Alexandria University, Egypt. ★ Graduated on June 2003 with an overall grade of good. ★ My graduation project was about "The removal of cupric ions from industrial wastewater by cementation technique using a pulsation of zinc sheets". It went Excellent.