alaa elsayed youssef youssef

Rajhi Steel K.S.A (Kingdom of Saudi Arabia)
1.000.000 tpy - plant capacity for rebar and wire rode.
Follow all activities of our new plant (Rajhi Steel K.S.A) with capacity 1000.000 T/Y from contractor to start up and make all contractor of spar part ( rolls, guides, CNC machines, CNC tolls, stand bearing, ..), Prepared all production department crew from manager and all crew for four shifts and make training for all crew at the old plant and the plant is working good now by its own staff
Rajhi Steel is supplied by DANILLIE Italy at 2010 produce rebar from10 to 40 mm Wire rod from 5.5* 16mm

Rolling mill plants using high speed delivery system and wire rod line in combination awarded to DANIELI, and consists of.
Walking beam furnace 200 ton/hour including charging equipment "extractor, charging grid table kick in mechanism" and discharging equipment" kickoff ", descaller units, SHS-STAR Housing less Stand is super heavy duty at roughing mill" cartridge system", cv1 start stop shear, intermediate mill "cartridge system" with snap shear
-intermediate for size 12&14&16&18mm depends at slitting system to block system
- Intermediate for size 20mm depends at slitting system without block system
-cv2 start stop shear, DWB-Delta-type high-speed finishing block (three Mono-blocks &tungsten carbide rings cantilever system for rebar and wire rod), Thermo-processing for high speed& low speed with pressures reached to 12 bars and includes (coolers, water strippers, air dryer, by pass pipes), High speed Twin channel bar delivery system (FOR REBAR" tail break& pinch roll &flying shear for low speed& rotary shear with the deviator system for high speed cooling bed), 90 *13.5 m long automatic cooling bed
-Run-out roller table with aprons, Bar and coils Finishing equipment (Sund Barista is the worldwide leader), Double Finishing area "magnet and storage area for rebar "
-WIRE ROD AREA consists of cooling box& lying head, stelmore & coil forming

Responsibilities
Production management: **Follow all activities with DAN staff during start up and commissioning. **Achieved rated capacity of plant within 3 months from start up. **Trained Saudi engineer and technician for four crew operation and production. **Prepared all production department spare part. **Follow all of roll shop and CNC activities. **Organize and supervise the department to achieve the budgeted annual operating plans. **Liaise with all departments to achieve his objectives. **Organize, supervise and train the work force in correct operating practice. **Organize all department crew during pass and size change to reduce the down time.

Major achievement: **Start up for all size like 12, 14, 16, and 18 in two strand and single strand
**Start up for all stopped sizes like 8, 10 mm rebar and 6.5 mm wire rod without external
** start up for size 12 mm without stand #9 and 10 at intermediate area
** Start up for size 25mm without stand 6 and 7 in roughing area
**Achieved a production record 3850 T/D at 12 &20mm rebar at Rajhi steel
**Achieved a production record for 1980 T/D at 8 mm wire rod at Rajhi steel **Achieved a production record for 1200, 000 T/Y include 5.5, 8 mm wire rod at Bs. steel
**Decrease the inter billet of wire rode to 6 sec after some modifications. **Decrease the loses of line (Missroll, short bar shear cropping after some modifications.
**Decrease the roll consumption by 15% by reused the roll at another groove. **Make new arrangement for monoblocks family to safe the family change at ring broken.

Egyptian American rolling mill ( Beshay group) Sadat city Egypt. Manager Rolling Mill & Roll shop from 1/02/2005 to 20/9/2010
- To organize and supervise his department to achieve the budgeted annual operating plans.
- To liaise with all departments to achieve his objectives.
- To maintain a well-organized, efficient and disciplined work force.
- Reporting to general manager via the written daily, weekly and monthly reports in the organized meetings.
- To inform his superiors the progress of the plant in relation to the set budget.
- Prepare spare parts budget and issue the requisitions as well the final
Inspection for the received good.
- To organize, supervise and train the work force in correct operating practice.
- To maintain all the activities within his departments according to the quality management system procedure.
- To follow up the application of preventive and corrective actions in his scope.
- To ensure safety operation for the personnel as well the equipment.
- To establish and follow up the quality objectives in his department.
- To assure his control and his department towards the quality requirement.
kouta steel group Port said city

Egyptian American rolling mill ( Beshay group) Sadat city Egypt. Senior Production engineer from 1/05/2003 to 1/2/2005.

- Follow up operational parameters from furnace to the finishing achieving final production target.
- Trouble shooting of all production related problems
- Arrange manpower .equalization for all production shifts
- Arrange the repair items with maintenance department ..
- Follow up re-heating furnace operation and arrange for the needed spare parts.
- Follow up production spare preparation for smooth operation
- Follow-up to product quality to solve any problems appears with quality section
- Prepare the needed report in case of long trouble mutually with shift engineer
- Sign for all production technicians annual leaves on behalf of the production manager.

Egyptian American rolling mill (Beshay group) Sadat city Egypt. Production shift manager from 1/01/2001 to 1/5/2003.

Egyptian American Steel Rolling Company is a wholly owned subsidiary of the Beshay Group of companies, which is a shared company, each of 4 brothers having a 25% share.

EASROC is two plants within one factory site located at Sadat city, it also has offices in Cairo and Alexandria, employing 773 people to produce 1 million tons of Wire Rod and steel rebar's per annum.

1- The factory contains, as
a- Rolling line A: For producing Bar (Final product)
b- Rolling line B: For producing Wire Rod and Bar (Final product)
c- Independent auxiliaries for each line such as Water treatment plant, air
Compressors, electrical control rooms and laboratory equipment.
-Walking hearth furnace 90 ton/hour including charging equipment "extractor, charging grid table kick in mechanism" and discharging equipment" kickoff "
-descaler units, roughing mill" cantilever system", cv1 start stop shear, intermediate mill "cartridge system" with snap shear, intermediate for size 8&10&12 depends at slitting system, cv2 start stop shear, Mono-blocks &tungsten carbide rings cantilever system
-High speed delivery FOR REBAR" bar break& pinch roll &flying shear for low speed& rotary shear with the deviator system for high speed cooling bed With rotating channel and sliders, Finishing area "magnet& tying machines and storage area
-WIRE ROD AREA consist of cooling box& laying head stelmore & coil forming & vertical tying machine with the offloading to storage the coils
final products with high quality.

Responsibilities: **Follow all the plant activities during the shift from billets yard to finishing area. **Follow furnace temperatures and parameters **Follow all the shift activities during pass and size change
**Managed and mentored a production team of 24 technicians. **Check the final production for physical dimensions ( T rib - L RIB - Core diameter - Unit weight) . **Adjust the thermo processing unit to achieve the required specification as requested. **Adjust the HMI parameters to achieve the best stability for the product. **Report to the production manager all the shift delays, estimated causes and action taken

Port Said Elwatanya steel group Port said city
Rolling Mill shift engineer 1/1/2000: 1/01/2001
Port said Elwatanya steel is two plants within one factory site located at Port said city, it also has to produce 300 Thousand tons of steel rebar's per annum.
Contribute to the installation of two lines of rebar rolling mill with experts from Italy
reheating furnace used Busher to charging billet and trailer to discharging billet
Roughing area consist of two stand with droop walls to complete the first 8 stages of rolling, the intermediate and finishing stand with 10 stand.
- fabricate & mountain repeaters & loopers & rest-bar &guides and droop walls for two line
- make start up, improvement by thermoproccing


*** Working with "MAXIMO" (the leading software for resources control, organization and planning) and Participated with our stuff the "Gap Analysis" to make this software satisfy your requirements.

Rolling Mill shift engineer, 1/1/1998: 1/1/2000

- Work as a production engineer at Semi continuous rolling responsible for plant consists of: - pusher furnace 50 Ton/hr.,
- roughing consists of 3Hi "pinion stand &gear box & stand have rolls with the Pass and drop walls"
- all line depends off twister guides
- repeaters & down loppers