Alaa Nasrallah

About 15 years cumulative experience in the pharmaceuticals industry.

To monitor the plan through daily update.
Take charge of production KPI’s: on production volume, processing cost, and inventory.
Equipment Specification and Selection (URS), FAT’S and SAT’S.
Calculate OEE for each machine & increasing uptime.
Assure the implementation of safety requirements.
Check the work conditions, documentation and compliance to GMPs in production area.
Check all materials to be delivered to all departments and plants.
Cleaning validation and line clearance.
In process and daily round check.
Handling of pharmaceutical tailing waste, dispensary and returned goods.
Maintaining and updating all SOP files by generating, reviewing and approving all Q.A. Standard Operating Procedures.
Perform internal audits of production, warehousing and packaging operations. Identify areas for improvement, recommending and/or implementing preventive and corrective actions.
Job descriptions:
Responsible for coordinating and managing packaging & production departments (Granulation mixer, Doubel cone blender, Fluid bed dryer, Ovens, Milling machines, compression & Encapsulation machines, Coating machines, Blisters, Counting line, Labeling machines and Liquid & Powder filling .
Mange packing assisted by SAP system (System Application Product).
Monitoring operations efficiency and efficiency improvement of production process fluxes also by applying Lean Manufacturing methodologies. Focus also on optimization of operation to assure a continuous reduction of process costs.
Control the inventory levels &values to reduce WIP (work in progress) costs.
Following with purchasing department the delivery dates of requested materials to meet our production requirements on time.

-Planning for production and packaging section to achieve the target. -Manpower managing. -Improving the process and the system. -Training for the employees. -Achieving the plant KPI. -Increasing the up time and the OEE% for all lines. -line process analysis, problem solving and improvement. - Coordinating with the related departments such as WH, Engineering, and QC&QA in order to meet the smooth functioning production machine. -Prepare schedule of calibration and periodic preventive maintenance of production machine. - Review all reports and proceeds and maintaining plan in the site. -Make sure that all documents, reports and logbooks in the department are prepared on time according to GMP. -Make all improvements, changes and installing required for the system.

planning for production powder, compression and coating department to keep all machines running.
- Check all materials to be delivered to all departments on time to avoid any delay.
- create and review the SOP’s.
- In process and daily round check.
- In addition to troubleshooting, capacity planning and leveling as per production orders.
- Resource management and materials planning.
- Implemented and developed production technologies for unit.
- Ensure that safety of workers and consumers were maintained in the manufacturing process.

-responsible for powder department granulation machine, fluid bed dryer, ovens, milling machine, sifting machine and Double cone blender.
-determine the end point of granulation.
-knowing in GEUOMATRIC MIXING .
-following the manufacturing process granulation, drying, milling and blend.
-create and review the SOP’s.