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Ali Al Hussaini, Maintenance Manager

Ali Al Hussaini

Maintenance Manager·Adnoc Refining

United Arab Emirates

Bachelor's degree, Electrical Engineering

Work experience

Total years of experience: 25 years, 2 months

Maintenance Manager

May 1997 - June 2022

Adnoc Refining

Abu Dhabi, United Arab Emirates

I found this job using Bayt.com

May 1997 - June 2022

Oversaw all aspects of Asset and Maintenance Management across multi-disciplinary teams, ensuring operational reliability, safety compliance, and cost efficiency in refinery operations. Key responsibilities included:

HSE & Compliance: Ensured 100% HSE compliance in all maintenance activities through site awareness programs, periodic audits, and strict adherence to safety guidelines.

Strategic Leadership: Directed end-to-end operations of the Maintenance Division, including Mechanical, Electrical, Control, Planning & Scheduling, Turnaround, and IT, maintaining refinery installations in optimum, safe, and reliable condition.

Operational Efficiency: Delivered maintenance activities on schedule and within budget while achieving full HSE compliance and minimizing downtime.

Performance Management: Communicated KPIs and Key Measures across teams, identified performance gaps, and implemented corrective action plans to enhance efficiency.

Resource Management: Secured manpower, training, spare parts, tools, and service agreements to ensure uninterrupted operations, successfully overseeing the transition of RR(W) from the RRE Project.

Team Leadership: Led and motivated a 531-member multi-disciplinary workforce, driving continuous improvement in productivity, asset performance, and profitability.

Talent & Emiratization: Partnered with the Training Department to design development programs for Emirati National Trainees, conducted skills assessments, and delivered targeted on/off-job training initiatives.

Procurement & Contracts: Supported material procurement and service contracting by reviewing procedures, supervising technical evaluations, ensuring cost compliance, and managing supplier performance.

Material Management: Strengthened material and warehouse processes by updating stock management, implementing Bill of Material (BOM) in Maximo/SAP, and conducting periodic inspections to ensure material preservation.

Project Participation: Ensured maintenance readiness in minor and major projects by engaging in FEED, installation, commissioning, and QA/QC activities, including handover preparation (documentation, spares, logistics, skills, and tools).

HR & Welfare: Collaborated with HR on recruitment, employee welfare, and workforce planning to maintain high morale and close staffing gaps.

Audit & Governance: Partnered with Internal Audit to close open findings, led internal audits in asset management, and ensured regulatory compliance.

Logistics & IT Support: Coordinated logistical needs (vehicles, infrastructure, tools) and supported IT system improvements, including telecoms and configuration feedback.

Cross-Functional Collaboration: Worked closely with Process Engineering, Reliability, and Inspection teams to support process improvements, equipment reliability, and static asset inspections.

Turnaround Management: Directed planning and execution of Turnaround events, ensuring alignment with company functions and operational readiness.

Financial Leadership: Prepared and managed CAPEX and OPEX budgets, ensured cost discipline, tracked project schedules/payments, and participated in annual budget review committees.

Committee Leadership: Chaired HR, technical investigation, and trainee evaluation committees, and led special assignments on behalf of management.

Company industry:
Oil & Gas
Job role:
Maintenance, Repair, and Technician

Education

UAE University

February 1997

February 1997

Bachelor's degree, Electrical Engineering

United Arab Emirates

GPA (point): 2.91 out of 4

GPA (point): 2.91 out of 4

Major: Microprocessor bases system

Skills

Project Management
Expert
Project Management
Expert
Maintenance Management
Expert
Maintenance Management
Expert
Procurement Management
Expert
Procurement Management
Expert
Talent Development
Expert
Talent Development
Expert
Auditing
Expert
Auditing
Expert
Analytical and Problem-Solving
Expert
Analytical and Problem-Solving
Expert
Technical Expertise: Proficient in troubleshooting, investigation
Expert
Technical Expertise: Proficient in troubleshooting, investigation
Expert
Teamwork
Expert
Teamwork
Expert
Leadership and Team Management
Expert
Leadership and Team Management
Expert
IT & Software Proficiency
Expert
IT & Software Proficiency
Expert
Business Systems: Hands-on experience with Maximo,
Expert
Business Systems: Hands-on experience with Maximo,
Expert

Languages

Arabic

Native Speaker

English

Expert

Training and Certifications

Certifications
Certified Manager Program (ICPM)
Feb 2012

Training
Maintenance Management Best Practices
Korea Petroleum Association, Republic of Korea
Oct 2008
Emirates Technical & Safety Development Centre, Abu Dhabi
DMT, Abu Dhabi
Oct 2011
Plant Manager / Incident Commander Initial Response Initial Assessment
Emirates Technical & Safety Development Centre, Abu Dhabi
Sep 2017

Hobbies and interests

Reading