Amir Shabir, Assistant Manager Production-LSS Black Belt

Amir Shabir

Assistant Manager Production-LSS Black Belt

Naubahar Bottling Company

Location
Pakistan - Multan
Education
Bachelor's degree, Chemical Engineering
Experience
12 years, 1 Months

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Work Experience

Total years of experience :12 years, 1 Months

Assistant Manager Production-LSS Black Belt at Naubahar Bottling Company
  • Pakistan - Gujranwala
  • My current job since January 2018

Naubahar Bottling Company is the largest PepsiCo Bottler in Pakistan has an annual volume of over 100 million 8 Oz cases of Carbonated Soft Drinks, Juices and Bottled Water.

Main Responsibilities;

- Execution of Key Strategic Plan & Driving Productivity
- Building Capability for the implementation of BPT's
- Maintain high-quality product standards
- Maintain Employee Safety by creating a safe working Environment
- Ensure Product availability of +50 SKUs
- Material Requirement Planning (MRP) & Inventory management
- Budget control and cost analysis
- Monitor the production efficiencies, losses & production productivity,
- Identification and improvement of operational areas
- Lead Sustainability & Capacity Enhancement Projects

Key Achievements:

- 21% NE increase - incremental Capacity of 5MM Cs/Year
- 70% Water Usage Reduce ~ Saving of 10.6 Billion lit.
- 15% Energy Usage Reduce
- 30% Inventory Level Reduced
- 50% Increase in storage capacity through racking
- 7% Increase in Production Productivity
- +5% Plastic preform weight Reduction
- 865 KW Integration of Solar Energy in System
- 94% GHG Reduction by operating a Biomass Boiler & + 50% saving in cost

Projects Delivered:

- Greenfield Project setup (2023) in a record time of 5.5 months
i. Sustainability By Design
ii. Ist Beverage Plant leading towards LEED Certification
iii. Ist Completely digitalized Beverage Line in Sector
iv. Future scalability and expansion up to 12 Production Lines (280MM Cs.)

Key Awards:

- Excellence Award by PepsiCo CEO AMESA "Greenfield Project"
- Special Award by PepsiCo CEO AMESA "Leading on PEP+"
- Bottler Plant of the Year by PepsiCo Pakistan
- Business Performance Excellence by M.D Naubahar

PLEASE REFER TO MY ATTACHED RESUME FOR ADDITIONAL PROJECTS AND AWARDS.

Utilities Engineer & Projects Coordinator at Naubahar Bottling Company (PepsiCo Bottler)
  • Pakistan - Gujranwala
  • February 2014 to December 2017

Responsible for Boiler, CO2, Water and Energy Usage and Project management for capacity enhancement of production lines

Quality Control Chemist at Naubahar Bottling Company (PepsiCo Bottler)
  • Pakistan - Gujranwala
  • May 2012 to January 2014

Responsible for Quality standards including Syrup manufacturing, Water Treatment operation, Lab equipment's calibration and analysis on Physio parameters and thorough control of Food safety pillars.

Education

Bachelor's degree, Chemical Engineering
  • at COMSATS University
  • April 2012

Recipient of the Institute Silver Medal and Campus Silver Medal

Specialties & Skills

Black Belt
Supply Chain Management
Project Management
Material Planning
Food Safety
Food Safety
Project Management
Decision making
Multitasking
Operational Excellence-Continuous Improvement
Quality Control
Production Management
Supply chain management
Lean Manufacturing
People Management
Communication & Presentation Skill

Languages

Urdu
Native Speaker
English
Intermediate

Training and Certifications

Certified Lean Six Sigma Black Belt (Certificate)
Date Attended:
May 2023
TPM (Training)
Training Institute:
PepsiCo
IRCA Certified Food Safety FSSC22000 Lead Auditor (Training)
Training Institute:
Bureau Veritas
Date Attended:
November 2018
Duration:
40 hours

Hobbies

  • Reading Books
  • Mindfulness
  • Travelling