Amr Mahmoud, QC Engineer

Amr Mahmoud

QC Engineer

Chevron

Location
Kuwait - Hawali
Education
Bachelor's degree, Mechanical Engineer
Experience
16 years, 10 Months

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Work Experience

Total years of experience :16 years, 10 Months

QC Engineer at Chevron
  • Kuwait - Al Zour Mina Saud
  • My current job since June 2014

• Monitor fabrication & welding of various materials like CS, SS, Duplex, GRE, RTRP, HDPE, etc.
• Review&Revise of WPS & PQR for jobs as per company and international standards specifications and qualify welders to meet WPS requirements.
• material inspection and review MTC documentation.
• Undertaking verification of welding machines, electrode specifications, electrode baking & holding temperature including control & issue.
• Interpretation of RT films and witnessing MT, UT, PT in accordance with relevant codes & standards
• Inspection & witness of Post Weld Heat Treatment
• Pipeline inspection for stringing, pipe-book Review, lowering packages, tie-in packages, pigging, hydro testing & dewatering activities
• Directly involved in Monitoring and Inspection fabrication, site erection & testing of piping work for the entire facility- piping for tanks, vessels, compressors, pumps, flares, drains, pipelines & pigging facilities, instrument air & plant air piping, chemical injection & water treatment piping
• Review documents like Testing and Inspection reports, Work method statements, piping check lists, punch lists, test packages, inspection notifications and completion of test reports as per ITP.
• Witnessing hydro tests, pneumatic tests, leak tests in piping & pipeline.
• Painting inspection of external surface as per project specifications, wet & dry film thickness, curing test, adhesion test, holiday testing, peel off testing etc
• Detailed study of vendor documents, final drawings, data sheets etc
• Fully conversant with codes like API 1104, API 650, ASME B31.3, B31.4, B31.8. ASME IX, ASME VIII, NACE MR0175 etc.
• Inspection of Production parts for dimension as per drawings.

WELDING INSPECTOR at Mechanical Engineering & Contracting
  • Kuwait - Al Ahmadi
  • January 2012 to June 2014

• Monitor fabrication & welding of various materials like CS, SS, Duplex, GRE, RTRP, HDPE, etc.
• Preparation & establishment of WPS & PQR for jobs as per project specifications and qualify welders to meet WPS requirements
• Incoming material inspection and its proper documentation
• Experience in preparation of QC reports like weld summary, weld map, preparation of daily weld reports, welder wise production report etc
• Conducting fit up & dimensional inspection, preheat inter-pass temperatures as per ITP and providing technical guidance for welding sequence & distortion control
• Undertaking verification of welding machines, electrode specifications, electrode baking & holding temperature including control & issue.
• Coordination with NDE teams, interpretation of RT films and witnessing MT, UT, PT in accordance with relevant codes & standards
• Inspection & witness of Post Weld Heat Treatment
• Pipeline inspection for stringing, pipe-book preparation, lowering packages, tie-in packages, pigging, hydro testing & dewatering activities
• Directly involved in fabrication, site erection & testing of piping work for the entire facility- piping for tanks, vessels, compressors, pumps, flares, drains, pipelines & pigging facilities, instrument air & plant air piping, chemical injection & water treatment piping
• Monitoring proper Pipe support fabrication & erection works for all plant piping, sleeper piping, rack piping, equipment piping & instrument supports.
• Prepare and Review documents like Testing and Inspection reports, Work method statements, piping check lists, punch lists, test packages, inspection notifications and completion of test reports as per ITP.
• Witnessing & conducting hydro tests, pneumatic tests, leak tests in piping & pipeline, preparation of test reports, reinstatement inspection of systems after testing.
• Painting inspection of external surface as per project specifications, wet & dry film thickness, curing test, adhesion test, holiday testing, peel off testing etc
• Detailed study of vendor documents, final drawings, data sheets etc
• Fully conversant with codes like API 1104, API 650, ASME B31.3, B31.4, B31.8. ASME IX, ASME VIII, NACE MR0175 etc.
• Inspection of Production parts for dimension as per drawings.

QA/QC ENGINEER at AL-KHADDA INT.GEN.TRAD.&CONTG.
  • Kuwait - Al Ahmadi
  • January 2013 to April 2013

• Monitor fabrication & welding of various materials like CS, SS, Duplex, GRE, RTRP, HDPE, etc.
• Preparation & establishment of WPS & PQR for jobs as per project specifications and qualify welders to meet WPS requirements
• Incoming material inspection and its proper documentation
• Experience in preparation of QC reports like weld summary, weld map, preparation of daily weld reports, welder wise production report etc
• Conducting fit up & dimensional inspection, preheat inter-pass temperatures as per ITP and providing technical guidance for welding sequence & distortion control
• Undertaking verification of welding machines, electrode specifications, electrode baking & holding temperature including control & issue.
• Coordination with NDE teams, interpretation of RT films and witnessing MT, UT, PT in accordance with relevant codes & standards
• Inspection & witness of Post Weld Heat Treatment
• Pipeline inspection for stringing, pipe-book preparation, lowering packages, tie-in packages, pigging, hydro testing & dewatering activities
• Directly involved in fabrication, site erection & testing of piping work for the entire facility- piping for tanks, vessels, compressors, pumps, flares, drains, pipelines & pigging facilities, instrument air & plant air piping, chemical injection & water treatment piping
• Monitoring proper Pipe support fabrication & erection works for all plant piping, sleeper piping, rack piping, equipment piping & instrument supports.
• Prepare and Review documents like Testing and Inspection reports, Work method statements, piping check lists, punch lists, test packages, inspection notifications and completion of test reports as per ITP.
• Witnessing & conducting hydro tests, pneumatic tests, leak tests in piping & pipeline, preparation of test reports, reinstatement inspection of systems after testing.
• Painting inspection of external surface as per project specifications, wet & dry film thickness, curing test, adhesion test, holiday testing, peel off testing etc
• Detailed study of vendor documents, final drawings, data sheets etc.
• Fully conversant with codes like API 1104, API 650, ASME B31.3, B31.4, B31.8. ASME IX, ASME VIII, NACE MR0175 etc.
• Inspection of Production parts for dimension as per drawings.

WELDING INSPECTOR at COMBINED GROUP COMPANY
  • Kuwait - Al Ahmadi
  • January 2011 to January 2012

• Monitor fabrication & welding of various materials like CS, SS, Duplex, GRE, RTRP, HDPE, etc.
• Preparation & establishment of WPS & PQR for jobs as per project specifications and qualify welders to meet WPS requirements
• Incoming material inspection and its proper documentation
• Experience in preparation of QC reports like weld summary, weld map, preparation of daily weld reports, welder wise production report etc
• Conducting fit up & dimensional inspection, preheat inter-pass temperatures as per ITP and providing technical guidance for welding sequence & distortion control
• Undertaking verification of welding machines, electrode specifications, electrode baking & holding temperature including control & issue.
• Coordination with NDE teams, interpretation of RT films and witnessing MT, UT, PT in accordance with relevant codes & standards
• Inspection & witness of Post Weld Heat Treatment
• Pipeline inspection for stringing, pipe-book preparation, lowering packages, tie-in packages, pigging, hydro testing & dewatering activities
• Directly involved in fabrication, site erection & testing of piping work for the entire facility- piping for tanks, vessels, compressors, pumps, flares, drains, pipelines & pigging facilities, instrument air & plant air piping, chemical injection & water treatment piping
• Monitoring proper Pipe support fabrication & erection works for all plant piping, sleeper piping, rack piping, equipment piping & instrument supports.
• Prepare and Review documents like Testing and Inspection reports, Work method statements, piping check lists, punch lists, test packages, inspection notifications and completion of test reports as per ITP.
• Witnessing & conducting hydro tests, pneumatic tests, leak tests in piping & pipeline, preparation of test reports, reinstatement inspection of systems after testing.
• Painting inspection of external surface as per project specifications, wet & dry film thickness, curing test, adhesion test, holiday testing, peel off testing etc
• Fully conversant with codes like API 1104, API 650, ASME B31.3, B31.4, B31.8. ASME IX, ASME VIII, NACE MR0175 etc.
• Inspection of Production parts for dimension as per drawings.

QA/QC INSPECTOR at Egyptian Petroleum HH Rig Manufacturing Company
  • Egypt - Suez
  • July 2007 to December 2010

• Monitor fabrication & welding of various materials like CS, SS, Duplex, GRE, RTRP, HDPE, etc.
• Preparation & establishment of WPS & PQR for jobs as per project specifications and qualify welders to meet WPS requirements
• Incoming material inspection and its proper documentation
• Experience in preparation of QC reports like weld summary, weld map, preparation of daily weld reports, welder wise production report etc
• Conducting fit up & dimensional inspection, preheat inter-pass temperatures as per ITP and providing technical guidance for welding sequence & distortion control
• Undertaking verification of welding machines, electrode specifications, electrode baking & holding temperature including control & issue.
• Coordination with NDE teams, interpretation of RT films and witnessing MT, UT, PT in accordance with relevant codes & standards
• Inspection & witness of Post Weld Heat Treatment
• Pipeline inspection for stringing, pipe-book preparation, lowering packages, tie-in packages, pigging, hydro testing & dewatering activities
• Directly involved in fabrication, site erection & testing of piping work for the entire facility- piping for tanks, vessels, compressors, pumps, flares, drains, pipelines & pigging facilities, instrument air & plant air piping, chemical injection & water treatment piping
• Monitoring proper Pipe support fabrication & erection works for all plant piping, sleeper piping, rack piping, equipment piping & instrument supports.
• Prepare and Review documents like Testing and Inspection reports, Work method statements, piping check lists, punch lists, test packages, inspection notifications and completion of test reports as per ITP.
• Witnessing & conducting hydro tests, pneumatic tests, leak tests in piping & pipeline, preparation of test reports, reinstatement inspection of systems after testing.
• Painting inspection of external surface as per project specifications, wet & dry film thickness, curing test, adhesion test, holiday testing, peel off testing etc
• Fully conversant with codes like API 1104, API 650, ASME B31.3, B31.4, B31.8. ASME IX, ASME VIII, NACE MR0175 etc.
• Inspection of Production parts for dimension as per drawings.

Education

Bachelor's degree, Mechanical Engineer
  • at Alexandria University
  • May 2007

Key Projects : •Conducted a graduation project titled "Future Overview of Marine Units Powering."

Specialties & Skills

Microsoft Office
MS Office Suit, Hardware, Operating System, Maintenance, Troubleshooting, Internet, Research
Primavera 6
• Confined Space entry Course (Based on NEBOSH International General Certificate)
• Work equipment hazards and control (Based on NEBOSH International General Certificate)
•API Spec Q1 , ISO 9001 : 2008
(PT) Liquid Penetrant testing level Π
(MT) Magnetic particle testing level Π
CSWIP 3.1 (Certficate no. 75447)
Project Mangement Course (American Chamber of Commerce in Egypt)
(RT) Radiographic testing level Π
(VT) Visual testing level Π
AutoCAD
OHSAS 18001 : 2007
Manual and mechanical handling hazards and control (Based on NEBOSH International General Cert.)
Movement of people and vehicles - hazards and control (Based on NEBOSH International General Cert.)
• Risk Assessment Course (Based on NEBOSH International General Certificate)

Languages

Arabic
Expert
English
Expert

Memberships

Royal Institution of Naval Architects (RINA)
  • Member
  • January 2005

Training and Certifications

CSWIP 3.1 (Certificate)
Date Attended:
April 2013
Valid Until:
April 2013

Hobbies

  • FOOTBALL , SWIMMING