Maintenance Manager
Americana
مجموع سنوات الخبرة :13 years, 7 أشهر
Preparing annual maintenance budget according to annual forecasting plan
Apply and keep team safety by monitoring and follow up all safety steps and points.
Applies engineering principles and performs overhaul checklists to get the most efficient operation.
Ensuring that all machines are maintained into their specified dates regarding the annual and monthly plan.
Prepares reports by collecting, analyzing, graphing and summarizing information and trends.
Prepare annual capital budget cost CAPEX & OPEX.
Monthly KPI, OEE, MTTR & MTBF report.
Keeps equipment operational by following manufacturer's instructions and put machines SOP.
Put maintenance preventive, corrective maintenance and lubrication plan points.
Apply the preventive, corrective maintenance points and prepare overhauling points.
Analyze all faults with severity detection using FMEA.
Daily energy consumption, down time and factory self-assessment report.
Monitoring and controlling the process to ensure that it operates at its full potential and improving process capability using lean Six-Sigma tools (SPC & DOE).
Put machines Total Production Maintenance Plan TPM
Preparing daily maintenance check lists for all machines and reporting them to plant manager
Attending breakdown occurred and tries to eliminate and reduce break down time as much as possible.
Monitoring Spare-parts store with oracle.
Applies engineering principles and performs overhaul checklists to get the most efficient operation.
Ensuring that all machines are maintained into their specified dates regarding the annual and monthly plan.
Prepares reports by collecting, analyzing, graphing and summarizing information and trends.
Daily energy consumption, down time and factory self-assessment report. Monthly KPI report
Monitoring and controlling the process to ensure that it operates at its full potential and improving process capability using lean Six-Sigma tools (SPC & DOE).
Preparing daily maintenance check lists for all machines and reporting them to maintenance manager.
Apply and keep team safety by monitoring and follow up all safety steps and points.
Put maintenance preventive, corrective maintenance and lubrication plan points.
Attending breakdown occurred and tries to eliminate and reduce break down time as much as possible.
Prepare annual capital budget cost CAPEX
Manage Spare-parts store and ensure the availability for critical items.
Join two Six-Sigma projects and three QSC projects.
Put machines Total Production Maintenance Plan TPM
Apply the preventive, corrective maintenance points and prepare overhauling points.
Contact worldwide, local agents, external workshops and contractors.
Monthly KPI report and machines performance report
Apply TPM, QSC, KAIZEN and IE basics in factory
Keeps equipment operational by following manufacturer's instructions and put machines SOP.
Solving problems in an effective and creative manner.
Completes projects and solving problems by training and guiding technicians.
Install new modification in control or power system according to factory requirement.
Maintenance and handling PLC and SCADA systems (SIEMENS S7300 & OMRON).
MCC & MD panels design, maintenance and Motor trouble shooting.
Supervise the factory operation system (SCADA) and backup factory software.
Install protective and Earthing system (TT)
Design & Maintenance power factor compensation panel (2x600kvar).
Design & Maintenance Step down transformer11kv/380v ONAN (2x1.5MVA and 2x1MVA).
Design and install complete distribution system (MV, LV and wiring system)
Maintenance and handling boilers (HKB fire tube 2x4.5t/h &Clayton water tube 4.7 kg/hr)
Maintenance and Handling Air compressors (Atlas GA18FF 2.6m3/min&GA75)
Design and Install backup system three generators (CAT 2x1.25 and 0.5MVA) and emergency UPS system.