Manager Production & Dispatch
Cooper standard automotive India pvt ltd
Total years of experience :23 years, 9 Months
Heading the entire shop floor production planning and Delivery (Sequencing),
Responsible for the day to day activities in shop floor discipline & safety,
Forecasting the wage cost and controlling within target,
Daily review on Productivity and rejection, other down time on machine, material,
Motivating the team and recognize the individual performance by awarding,
Identifying and implementing continuous improvement projects - cost controlling,
Practicing 6S, 3C, KAIZEN, Star Machine, FIFO, KANBAN, TPM, VSM, Visual factory,
Monitoring the RM consumption & Purchase, Sales to control the COGS,
Process flow design and stabilization, Layout design based on VSM outputs,
Cycle time study, Process capability study,
Preparation of SOP/MOS, PFD, CP, PFMEA, Training plan, OJT, Skill Matrix & Evaluation,
Process Evaluation, SPC implementation,
Capacity planning and man machine loading & Line balancing,
Risk analysis, Contingency planning,
Problem solving by daily review with concern department-GEMBA meeting,
Ensuring the POKA YOKE, and machine parameters are in control,
Preparation, Evaluation of ISO TS 16949 & OHSAS documents review and control
Responsible for Bike radiator, Condenser, Industrial Radiator core building and charge air cooler(Extruded tube), Oil cooler (Draw&Cup, Bar&Plate)for the generators and earth movers,
Identifying and implementing KAIZEN, Cost reduction in production & packing process,
Mentoring and guiding the team to achieve best quality and safe work environment,
Responsible for CAB brazing of all radiators and condensers, charge air coolers, oil coolers,
Handled high pressure leak test under water leak, and Helium leak test,
Coordinating with Fabrication team to get the radiator & CAC headers and tanks, welded cores,
Coordinating with the coating team to complete the powder coating over the bike radiator,
Responsible to complete the monthly schedule and achieving the sales target,
Process flow design and stabilization, Layout design based on VSM outputs,
Cycle time study, Process capability study,
Preparation of SOP/MOS, PFD, CP, PFMEA, Training plan, OJT, Skill Matrix & Evaluation,
Visteon offers climate control products and interior solutions to major automotive manufacturers, it was established in1998.
Accomplishments:
New HVAC launch for Ford Figo & Eco Sport, Hyundai Eon, i10, Grand i10,
Simple automation for circlip assembly and eliminated blower motor burns at customer end,
Productivity increased by dual test in leak testing, also double row brazing in Furnace,
Screw feeder implemented in HVAC assembly - Zero QR from the customer,
Traceability POKA YOKE & FIFO rack implemented at HVAC assembly line,
A Vision system implemented to find out the models and missing parts in HVAC assembly
TPM model line implemented (See through concept implemented),
Scrap reduced by implementing tool life monitoring and 7QC tools,
Used inserts 0.4R where used in rough machining 0.8R - Rs 6.2Lacks/Yr,
Cycle time reduced in CNC turning by combining the boring and chamfering process
Accomplishments:
Productivity improved 15% in machining by combining two operations in a single special tool.
High speed cutting tools replaced for all machining then 7% productivity improved,
Productivity improved at drilling operation by implementing auto indexing fixture - 25%,
Operator safety improved by introducing the Hardened steel chip breaking inserts CNC turning,
Rough milling eliminated by introducing a ceramic cutting insert at the CNC milling center,
Productivity improved at centerless grinding by providing material chute,
Hydraulic clamping fixture introduced at VMC and 30% piston productivity increased,
VI
CNC machine operating/ setting (FANUC series),
- Operations in