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Anshul Kulshrestha, Quality Executive

Anshul Kulshrestha

Quality Executive·Nestlé India Limited

India

Bachelor's degree, Food Technology

Work experience

Total years of experience: 18 years, 11 months

Quality Executive

September 2015 - Present

Nestlé India Limited

India

September 2015 - Present

•Vendor Audits - in-order to ensure that all raw materials must be sourced as per the food safety and compliance from the approved suppliers.
•Vendor Risk Classification - for all the vendors on the basis of chemical, microbiological, physical, allergen risk assessment to ensure effective control measures in place.
•Quality Monitoring Scheme for all raw materials to ensure compliance to regulatory and internal standards.
•Regulatory compliance for all raw materials - Ensuring all the requirements related to Vegetarian guideline, GMO guideline, HALAL guideline and Contaminant/Toxin guidelines are met.
•Timely updating of QIR & QMS documents for smooth flow of work.
•Support for Supplier development on overall quality & Food safety assessments. Aligning suppliers with Nestlé quality and food safety requirements.
•Organize ‘Supplier Meet’ every year- Platform to discuss supplier performance, Quality and food safety challenges, and action plan to meet those challenges. Define supplier objectives to achieve organization goal.
•Prepares Quality Agreements and drives discussion with suppliers.
•Lead auditor for the audit of Vendor Quality audits.
•Assist to supplier and give feedback on the quality of corrective action plans to ensure the effective completion and mitigation of all risks.
•To coordinate with procurement & supply chain department for effective supply of raw materials.
• To ensure timely release of raw materials for the smooth running of process.
•Responsible for guiding factory labs on Legal requirement of FSSAI.
•Responsible for implementing ISO 17025:2005 in Factory labs for SAR Market.
•Ensuring calibration/maintenance of Equipment’s is carried out as per ISO17025:2005

Company industry:
FMCG
Job role:
Quality Control

Quality Executive

February 2012 - Present

Nestlé india Limited

Ludhiana, India

February 2012 - Present

Job Responsibilities - Infant Cereal Operation & Compliance:
 Maintain robust food safety program (e.g. HACCP and pre-requisite programs)
 Ensure compliance /audit readiness - review all quality systems.
 Appropriate documentation to support compliance to policies and procedures.
 Corrective action in case of any deviation in raw materials.
 Ensure standard work through development of work documentation and training to standards.
 Execution of plant trials.
 Conduct sensory session on daily basis.
 Product Approval and Release.
 Conduct foreign body audits.
 To coordinate with Corporate-QA professionals for international regulatory inspection.
 Handling customer complaints by analyzing and proposing corrective & preventive actions.
 Weekly full audit of GMP violations in plant and follow up on the gaps identified.

Job Responsibilities - Vendor Management:
 Vendor Audits - in-order to ensure that all raw materials must be sourced as per the food safety and compliance from the approved suppliers.
 Vendor Risk Classification - for all the vendors on the basis of chemical, microbiological, physical, allergen risk assessment to ensure effective control measures in place.
 Quality Monitoring Scheme for all raw materials to ensure compliance to regulatory and internal standards.
 Regulatory compliance for all raw materials - Ensuring all the requirements related to Vegetarian guideline, GMO guideline, HALAL guideline and Contaminant/Toxin guidelines are met.
 Timely updating of QIR & QMS documents for smooth flow of work.
 Support for Supplier development on overall quality & Food safety assessments. Aligning suppliers with Nestlé quality and food safety requirements.
 Organize ‘Supplier Meet’ every year- Platform to discuss supplier performance, Quality and food safety challenges, and action plan to meet those challenges. Define supplier objectives to achieve organization goal.
 Prepares Quality Agreements and drives discussion with suppliers.
 Lead auditor for the audit of Vendor Quality audits.
 Assist to supplier and give feedback on the quality of corrective action plans to ensure the effective completion and mitigation of all risks.
 To coordinate with procurement & supply chain department for effective supply of raw materials.
 To ensure timely release of raw materials for the smooth running of process.
 Responsible for guiding factory labs on Legal requirement of FSSAI.
 Responsible for implementing ISO 17025:2005 in Factory labs for SAR Market.
 Ensuring calibration/maintenance of Equipment’s is carried out as per ISO17025:2005.

Company industry:
FMCG
Job role:
Quality Control

Production Officer

February 2012 - August 2015

Nestle India Limited

India

February 2012 - August 2015

Handling production tasks including planning, control & trouble shooting for achieving MSA & manpower allocation for various jobs and monitoring the smooth functioning of the shop floor.
•To control and effectively use production capacity, equipment, manpower and outside resource through planning, organizing and scheduling to minimize losses.
•Coordinate with Plant Engineers for Maintenance, Electrical and Automation, and operators for conducting daily, weekly, monthly preventive and corrective maintenance of line equipments.
•To coordinate with QA, Warehouse, Supply Chain, Engineering team.
•Initiation of TPM on floor & successfully cleared zero phase.
•Excellent team leader with skills in motivating the workforce (AWG) to perform & improve in given situation.
•Execution & implementation of DMAIC Projects, Leader of a DMAIC project.
•Monitor food safety & control while online production, printing and packing.
•Different SAP system related activities.
•Delivering usages and yields on line with minimum losses.
•Reduction of manufacturing cost by reducing wastage and increasing the yields.
•Online quality control of various products at various stages of production.
•Monitoring process temperatures, High Hygiene Compliance and Foreign Body prevention in the Plant.
•Present Plant Safety activities at the “Factory Review of Safety” meeting every month and complete involvement in all safety related activities going on in plant.
•Daily monitoring of ‘Key Process Indicators’ and investigative and corrective actions initiation

Company industry:
FMCG
Job role:
Management

Production Officer

February 2008 - February 2012

Parle Biscuit Pvt. Ltd.

Jaipur, India

February 2008 - February 2012

Job Responsibilities:
 Handling production tasks including planning, control & trouble shooting for achieving MSA & manpower allocation for various jobs and monitoring the smooth functioning of the shop floor.
 To control and effectively use production capacity, equipment, manpower and outside resource through planning, organizing and scheduling to minimize losses.
 Coordinate with Plant Engineers for Maintenance, Electrical and Automation, and operators for conducting daily, weekly, monthly preventive and corrective maintenance of line equipments.
 To coordinate with QA, Warehouse, Supply Chain, Engineering team.
 Initiation of TPM on floor & successfully cleared zero phase.
 Excellent team leader with skills in motivating the workforce (AWG) to perform & improve in given situation.
 Execution & implementation of DMAIC Projects, Leader of a DMAIC project.
 Monitor food safety & control while online production, printing and packing.
 Different SAP system related activities.
 Delivering usages and yields on line with minimum losses.
 Reduction of manufacturing cost by reducing wastage and increasing the yields.
 Online quality control of various products at various stages of production.
 Monitoring process temperatures, High Hygiene Compliance and Foreign Body prevention in the Plant.
 Present Plant Safety activities at the “Factory Review of Safety” meeting every month and complete involvement in all safety related activities going on in plant.
 Daily monitoring of ‘Key Process Indicators’ and investigative and corrective actions initiation.

Company industry:
FMCG
Job role:
Manufacturing

Officer

February 2008 - January 2012

Parle Biscuits Pvt. Ltd

India

February 2008 - January 2012

Schedule proper manpower allocation for a particular work after analysing their skills.
•Analysing the whole process of Biscuit manufacturing from the start till the packaging of the finished product & controlling the team.
•Worked on Multi pack machine& is able to troubleshoot the variations occurring during the process.
•Responsible for taking corrective actions against any process deviation.
•Monitoring the PRPs, OPRPs & CCPs in the plant.
•Active participation in TPM activities including maintenance activities, Kaizen & preparation of process related graphs to analyse the process working.
•Effective Trainer in Safety, HACCP, Technical and Quality related activities for the team.
•Preparation of Reports like Production, Wastage report, Quality issues, Group Time Technique on daily, weekly & monthly basis.
•Preparation of KRA of team mates& their appraisals.
•Developing and motivating team for maximum production output with maintaining the quality standards
•As a HACCP Team member, participation in Internal Quality Audits in the process.
•Implementation and Maintaining 5S Workplace Management and Good Manufacturing Practices in the plant.
•Has been a part of implementation phase of Food safety management system ISO 22000:2005 in the plant.

Achievements:
•Has won many Competitions (inter shift) & appreciation for achieving maximum production in a shift with zero quality complaints.
•Participated in Quality Circle conventions held in Kanpur & Hyderabad chapters & won excellent award for the same.
•Participated in NCQC in Vadodara (Gujarat) & won excellent award.
•Certified trainer of quality circle from Quality Circle Forum of India, Hyderabad.
•Member of editorial team of PARLE MAGAZINE, an in-house magazine on quarterly basis.

Company industry:
FMCG
Job role:
Administration

Shift In-charge

July 2007 - January 2008

PARUL FOOD SPECIALITIES Pvt Ltd

India

July 2007 - January 2008

Looked after preparation of Skimmed Milk Powder & Dairy Whitener from first stage receiving of milk till the packaging of finished product.
•Calculation of batch composition from Protein & SNF %.
•Manpower allocation

Job role:
Engineering

Education

F.E.T. R.B.S. CollegeUTTAR PRADESH TECHNICAL UNIVERSITY

January 2007

January 2007

Bachelor's degree, Food Technology

India

GPA (percentage): 60%

GPA (percentage): 60%

B.tech in food technology from RBS college, Agra

UP BoardUP Board

January 2000

January 2000

High school or equivalent, Food Technology

India

from

Skills

Food Quality
Expert
Food Quality
Expert
ISO 17025
Expert
ISO 17025
Expert
GLP
Expert
GLP
Expert
ISO 22000
Expert
ISO 22000
Expert
TPM
Expert
TPM
Expert
ISO
Expert
ISO
Expert
QUALITY
Expert
QUALITY
Expert
SAFETY
Expert
SAFETY
Expert
SUPPLY CHAIN
Expert
SUPPLY CHAIN
Expert
TROUBLESHOOTING
Expert
TROUBLESHOOTING
Expert
AUTOMATION
Expert
AUTOMATION
Expert
CALIBRATION
Expert
CALIBRATION
Expert
EDITING
Expert
EDITING
Expert
GRAPHS
Expert
GRAPHS
Expert
LEADERSHIP
Expert
LEADERSHIP
Expert
Food Quality
Expert
Food Quality
Expert
ISO 17025
Expert
ISO 17025
Expert
GLP
Expert
GLP
Expert
ISO 22000
Expert
ISO 22000
Expert
TPM
Expert
TPM
Expert

Languages

English

Expert

Hindi

Native Speaker

Punjabi

Expert

Training and Certifications

Certifications
Train the trainer for Quality control circle by QCFI
May 2009

Training
Bakery Expert
American Institute of Baking
Jun 2010

Hobbies and interests

Singing
Poetry
Reading Books