Quality Control Engineer
Kharafi National
Total years of experience :21 years, 6 Months
• To assist the Site Superintendent & coordinate the supervisor’s activity, carry out & implement the QA/QC program, arrange & conduct meeting under the Site Superintendent direction.
• To visit the construction site daily to check whether all works, materials, equipment, are in accordance with QA/QC program, Project drawing & specification. When defective materials, equipment, or workmanship are found, immediate action to be taken to correct them, & to report the corrective action to the Site Superintendent.
• To conduct all required tests in accordance with contract documents and to prepare fill in & sign all reports & forms as necessary for the compliance with Contract Quality Standards
• Carrying out preliminary inspection of materials of construction & reviewing the material mill certificate.
• Preparing the weld inspection & material traceability certificate & updating the same.
• Inspecting the weld fit-up of joints prior to root pass & visual inspection of final weld, conducting penetrent test on welding joints.
• Planning / organizing and checking of work progress & schedules to meet the deadlines/target dates & implementing QA/QC plans.
• To check the field welds & consumables comply with project qualifications.
• To check all repairs are perform correctly & non destructive tests are regularly repeated.
• To keep a report file for all non-destructive tests.
• To obtain any necessary approval for changing as appropriate procedure & for reforming requiring special procedures.
• Preparing the QA/QC Dossier for the project, support service for the commissioning the compressor.
• Identifying & issuing of non-conformity as observed during working.
• Coordinating with quality control departments & representing matters with the client.
• Supervising & coordinating with work force in executing job to completion on time as per work plan & with safety precautions/procedures.
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• Assign in various projects such as: Construction of Palazzo Versace Hotels and Condominiums.
• Responsible for all QC related activities in Plumbing, HVAC, Static and Rotating Equipment Installation, and Fire Fighting System.
• Prepare project Specific Quality Plan, Inspection and Test Plans, Checklists, and related procedures in coordination with QMS.
• Supervision of all NDT and Fabrication Welding inspection works.
• Review Material Submittal and its compliance statement before forwarding to consultant for approval.
• Implement a quality management and control programs for the project.
• Monitor and control all inspection activities on site.
• Coordinate with clients for QC matters and third party inspection agencies for all related inspection activities.
• Co-ordination for internal quality audit and closing the NCR's in co-ordination with Quality Manager.
• Report to the Project Manager any deficiencies in the operation of quality system and its control measures.
• Finalize the quality documentation in a presentable manner in accordance with the condition of the contract.
• Design moulds, equipment and machine parts using Pro/Engineer.
• Evaluate design with respect to machine limits.
• Identify the right holders for best clamping based on machine standards.
• Design and compute for the most suitable raw material design for mounting set-up on the machine and determine cost effective design size.
• Coordinate with the necessary departments and attend trial and/or production run.
• Monitor all sampling and first production run and incorporates changes to drawings.
• Evaluate and analyse Q.A. laboratory report.
• Provide solution to problems encountered which are product related issues.
• Conduct studies and research on materials that would adapt to the present technology.
• Participate actively in any project based research and development undertaking.
• Act as consultant with regards to any design related issues and concerns.
• Manages Department’s ISO 9001:2000 Quality Management System.
• Assuring product quality output based on specified in fabrication drawing and standards using measuring techniques and precision measuring tools.
• Conducts routine and non-routine inspection of raw materials, in-process, and finished product based on specified in the production drawing, using variety of testing devices and procedures to maintain product quality with adherence to the ISO and Quality Management System.
• Investigate any failure of products to meet specifications while working with production personnel, initiate conformance to any product specifications if in-process work is beyond the tolerable limits.
• Carry out calibration of measuring instruments.
• Leads in the implementation of Statistical Process Control (SPC).
• Leads in the implementation of Good Manufacturing Practices.
• Monitors and analyzed the Production Efficiency (Good vs. Rejects), Ranking of Defects acquired during the week, month and year run.
• Contributed my expertise and experience in diverse line of works to my less experience colleagues to have a beneficial and smooth flow of works.