Senior Process Engineer
ORYX GTL
Total years of experience :21 years, 3 Months
ORYX GTL, a joint venture between Qatar Petroleum and Sasol, is a Gas-to-Liquids facility processing 330 MMSCFD of natural gas to produce 34, 000 bpd of petroleum products (Diesel and Naphtha).
Responsibilities:
• Develop in house Feasibility and Basic Engineering (FEED) by ensuring the safety, cost reduction, revenue enhancement and sustainability for purpose design and completion within agreed time.
• Review and approve Detail Engineering Design (DED) developed by Contractor ensuring design accuracy, safety and quality standards are met.
• Monitor Project progress ensuring compliance with predefined procedures of management of change (MOC).
• Engineering Support to Project team in development of invitation to bid (ITB) packages, bids evaluation, responding to technical quarries and provide support in execution phase.
• Participate in design review meetings, risk assessment and project risk studies (HAZOP/SIL) and recommend course of action for risk mitigation.
Major Projects:
• Developed in house Conceptual and Front End Engineering to utilize around 25, 000 NM3/h Flare gas as fuel under MOE-Qatar Flare minimization initiative which results in 82 % reduction in tail gas flaring and 1.5 % production increase
• Performed up-gradation of entire plant firewater network to ensure the availability of Critical Emergency Response system which was undermining due to series of failures and had serious implication on Plant consent to operate (worth 5 Million USD)
• Conducted Basic and Detail Engineering for Flare Headers and Relief Devices evaluation / upgradation for 108% capacity under ORYX GTL Sustainability and Growth Program.
• Performed value engineering to replace FEED gas and BFW heaters which suffered plastic deformation, with better design exchangers. This prevent from potential catastrophic consequences and save overall 25 % per day production loss
• Developed a closed drain system for collecting and recycling of 22 manual drains operated during routine/maintenance activities. This eliminated 150 barrels of solid waste per annum and the risk involved during manual draining operation
• Developed blowdown system for propane loop overpressure protection on external fire as highlighted in plant overall HAZOP study and insurance audit, worth 500, 000 USD
Amec was providing Project Management Consultancy Services (PMC) to Kuwait Oil Company (KOC) for its existing upstream oil assets development in south of Kuwait.
Responsibilities:
•Working closely with Kuwait Oil Company and SKEC (Engineering Contractor), responsible for providing project management consultancy (PMC) for engineering design, construction, pre-commissioning and commissioning activities
•Ensure that the design, specifications, drawings and other data generated by the engineering Contractor meet the quality requirements and are in compliance with applicable codes, laws and regulations.
Major Projects:
•Detail Engineering of 165, 000 BOPD, gathering center at Sabriyah field north of Kuwait.
•Front End Engineering of 121 km oil pipeline from north Kuwait to South east Kuwait
Bantrel offers a full suite of engineering, procurement, construction (EPC) and construction management services for oil and gas projects across Canada
Responsibilities:
Performed Basic and Detail Engineering, preparing all associated deliverable in compliance with Bantrel standards and procedures
Major Projects:
•Shell Canada, Athabasca Oil Sand Expansion Project, Front End Engineering of 652 MTD Sulfur Recovery Unit
•Suncor Voyageur Canada, U&O, Front End & Detail Engineering of Steam and Condensate Systems
Thermo Design Engineering (TDE) is a leading Canadian engineering and construction company that specializes in the design, fabrication and installation of oil and gas processing facilities.
Responsibilities:
Developed Basic Engineering and Detail Engineering packages, interface with clients and vendors to define project scope, resolve technical issues and prepare project deliverables.
Major Projects:
•Detail Engineering of 21750 bbl/day Liquid Stabilization and Utility Package of Shanul Gas Refinery.
•Basic Engineering of Existing Onshore Sirri Island Complex Expansion of 260Tons/Day Turbo expander LPG recovery plant
Fauji Fertilizer Bin Qasim Limited is a modern Granular Urea and Di-Ammonium Phosphate (DAP) fertilizers manufacturing complex.
Responsibilities:
• Supervised pre-commissioning & commissioning activities of 1270 MTon Ammonia Plant.
• Responsible of ammonia plant continuous improvement, trouble shooting and skill development tasks
Major Projects:
• Coordinated and supervised the changeover of desulphurization system from activated carbon to zinc oxide system and Catacarb CO2 washing system to MDEA system
• Prepared start-up, shutdown and emergency handling procedures
• Prepared Standard Operating Procedures and Area Specific Courses