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Assem Ali Fahmy, Planning & Continuous Improvement Manager

Assem Ali Fahmy

Planning & Continuous Improvement Manager·SAED International

Egypt

Master's degree, Business Administration

Work experience

Total years of experience: 22 years, 8 months

Planning & Continuous Improvement Manager

November 2020 - November 2024

SAED International

Jeddah, Saudi Arabia

November 2020 - November 2024

• Initiated a system for AJEER, enabling the company to monitor and make decisions regarding labor deployment to
customers, allowing the government to track labor and evaluate companys performance, helping the company
align with governmental regulations.
• Led quality control and improvement activities, also system/SOPs reviews to optimize performance. Also
conducted business modeling for new service lines, managing sales planning, cost, profit, and revenue forecasting.
• Established and monitored KPIs across departments, ensuring efficient headcount optimization.
• Drove induction training for new hires, technical training, and automation projects, delivering significant cost
savings and operational efficiency. Also trained staff in Total Productive Manufacturing (TPM), Lean
Manufacturing, and best practices, enhancing team skills and service metrics.
• Prepared and presented regular reports on operational performance and improvement action plans.
Company industry:
Human Resources Outsourcing

Production & Continuous Improvement Manager

August 2014 - November 2020

MSCANCO

Alexandria, Egypt

August 2014 - November 2020

 Led improvement and cost-reduction projects, enforcing health and safety protocols to minimize risks and Lost Working Days (LWDs).
 Interpreted business objectives into KPIs for production, coached engineers on production line metrics, and provided continuous training on TPM, lean manufacturing, and cost-reduction techniques.
 Optimized headcount through asset utilization, time-motion studies, and implemented 5S for optimal working conditions.
 Collaborated on Preventive Maintenance (PM) planning, Autonomous Maintenance (AM) implementation, and quality improvement.
 Contributed to new projects and product launches, reporting on safety, efficiencies, downtimes, OEE, and improvement plans to management.
Company industry:
Consumer Packaged Goods Manufacture

Production Section Head

July 2012 - September 2013

Savola Foods - Egypt

Suez, Egypt

July 2012 - September 2013

 Managed packaging operations, ensuring department targets were met by overseeing staff, machinery, and maintenance activities.
 Streamlined product changeovers using SMED, minimizing downtime and increasing efficiency.
 Ensured availability of consumables and spare parts to reduce downtime.
 Strictly enforced safety protocols to maintain a safe and efficient work environment.
 Prepared and presented productivity, downtime, and OEE reports for management review.
Company industry:
Consumer Packaged Goods Manufacture

Senior Production Engineer/Section Head

January 2008 - January 2012

Energya Building Systems

Cairo, Egypt

January 2008 - January 2012

• Managed cold forming production for purlins, corrugated sheets, and trims, and supervised the Built-Up-Sections
(B.U.S) line utilizing SAW techniques.
• Conducted improvement projects in the welding section (SMAW, GMAW, FCAW) and collaborated with quality
staff to ensure product delivery and repairs.
• Oversaw machining workshop for producing anchor bolts and steel building components, ensuring alignment with
AWS.D.1.1 code.
• Worked with the technical office on product standardization and with maintenance on preventive and corrective
machine upkeep.
• Delivered health, safety, and technical training and prepared daily production and downtime reports for
management review.
Company industry:
General Engineering Consultancy

Shift Manager

January 2001 - January 2008

Rexam (Aluminum Beverage Can Manufacturing)

Cairo, Egypt

January 2001 - January 2008

• Prepared and presented daily and monthly shift reports for review in management meetings.
• Delivered technical training programs, evaluated personnel, and reported findings to management.
• Analyzed and maximized productivity using PDCA, 5S, 5-Why techniques, and SMED initiatives.
• Monitored, recorded, and reported spoilage rates, material savings, and spare parts usage for each machine.
• Managed corrective maintenance and contributed to preventive maintenance planning.
• Oversaw complete plant operations during night shifts.
Company industry:
Consumer Packaged Goods Manufacture

Education

Alexandria University

February 2018

February 2018

Master's degree, Business Administration

Egypt

Cairo University

June 2009

June 2009

Higher diploma, Engineering Management

Egypt

Helwan University

June 1999

June 1999

Bachelor's degree, Design And Mechanical Engineering

Egypt

Skills

Plant Management
Expert
Plant Management
Expert
Production Management
Expert
Production Management
Expert
Continuous Improvement
Expert
Continuous Improvement
Expert
Business Planning
Expert
Business Planning
Expert
Business Process Excellence
Expert
Business Process Excellence
Expert
Marketing
Intermediate
Marketing
Intermediate
Project Management
Expert
Project Management
Expert
Manufacturing
Expert
Manufacturing
Expert
Sales
Intermediate
Sales
Intermediate
Management
Expert
Management
Expert
Production
Expert
Production
Expert
Business Analysis
Intermediate
Business Analysis
Intermediate
Factory
Expert
Factory
Expert
Microsoft Office
Expert
Microsoft Office
Expert
strategic thinker
Intermediate
strategic thinker
Intermediate
Planning
Expert
Planning
Expert
Organizing
Expert
Organizing
Expert
Communication Skills
Expert
Communication Skills
Expert
Negotiations
Intermediate
Negotiations
Intermediate
Leadership
Expert
Leadership
Expert
Team Building
Expert
Team Building
Expert
Visionary Thinking
Expert
Visionary Thinking
Expert
Problem solver
Expert
Problem solver
Expert
Innovation
Intermediate
Innovation
Intermediate
Production Management
Expert
Production Management
Expert
FORECASTING
Expert
FORECASTING
Expert
BUSINESS ANALYSIS
Intermediate
BUSINESS ANALYSIS
Intermediate
STRATEGIC LEADERSHIP
Intermediate
STRATEGIC LEADERSHIP
Intermediate
BUSINESS DEVELOPMENT
Intermediate
BUSINESS DEVELOPMENT
Intermediate
ENTREPRENEURSHIP
Intermediate
ENTREPRENEURSHIP
Intermediate
COMPUTER AIDED ENGINEERING CAE
Intermediate
COMPUTER AIDED ENGINEERING CAE
Intermediate
MASTER OF BUSINESS ADMINISTRATION MBA
Intermediate
MASTER OF BUSINESS ADMINISTRATION MBA
Intermediate
OPERATIONAL EXCELLENCE
Intermediate
OPERATIONAL EXCELLENCE
Intermediate
SUSTAINABLE GROWTH RATE
Intermediate
SUSTAINABLE GROWTH RATE
Intermediate
AUTOMATION
Expert
AUTOMATION
Expert
MANAGEMENT
Expert
MANAGEMENT
Expert
PREVENTIVE MAINTENANCE
Expert
PREVENTIVE MAINTENANCE
Expert
PRODUCTION LINE
Expert
PRODUCTION LINE
Expert
TECHNICAL TRAINING
Expert
TECHNICAL TRAINING
Expert
REDUCTION (COMPLEXITY)
Expert
REDUCTION (COMPLEXITY)
Expert
DIGITAL TRANSFORMATION
Expert
DIGITAL TRANSFORMATION
Expert
Reverse Engineering
Expert
Reverse Engineering
Expert
Plant Management
Expert
Plant Management
Expert

Languages

Arabic
Native Speaker
English
Expert

Memberships

نقابة المهندسين المصرية

member

July 2001

نادي القاهرة الرياضي Cairo Sporting Club

Active member, Facility Manager

March 1978

Training and Certifications

Certifications
Master of Business Administration
Feb 2018
Show credentials
Training
Key performance Indicators
Leaders
Jul 2024
Show credentials

Hobbies

  • Business Courses
  • TED
  • Udamy courses