CHIEF ENGINEER CAPTIVE POWER HOUSE.
LIBERTY MILLS LIMITED S.I.T.E KARACHI.
Total years of experience :32 years, 7 Months
As Chief Engineer looks after all activities of 4EK Series G - 3516 A, G - 3516 B, G - 3516 C & newly installed G - 3520 E Dry Manifolds and New Jenbacher JGS - 420 (B311). Caterpillar Gas Engine Co - Generation Captive Power Plant
CAT G -3516 A(4 EK)965 K.W X 1 = 0.965 M.W
CAT G -3516 A (CSZ) 1005 K.W X 1 = 1.005 M.W
JANBACHER JGS - 420(B311) 1500 K.W = 1.500 M.W (NEWLY INSTALLED)
CAT G - 3516 C (GZZ) 1450 K.W X 1 = 1.45 M.W
CAT G - 3520 E (GZE) 2022 K.W X 2 = 4.044 M.W
PLANT CAPACITY = 8.964 M.W
D - 3512 (24 Z) 1005 K.W X 2 CAT DIESEL = 2.010M.W STAND BY DIESEL GENERATORS.
1.3 M.W SOLAR POWER INSTALLED RECENTLY (REON ENERGY PROJECT).
Co-Generation Installation and erection work. 1.85 Tons D.D.F.C DUPLEX Type Exhaust Fired Waste Heat Recovery Boiler.
2.26 Tons RAZZAQ DUPLEX Type Exhaust Fired Waste Heat Recovery Boiler. Installation 3.00 Tons RAZZAQ DUPLEX Type Exhaust Fired Waste Heat Recovery Boiler and erection with all auxiliaries, equipment, and controllers. On Jacket, Water Heat Recovery installed 150 U.S.R.T L.G Model # LWM - 027 Single Effect Hot Water Absorption Chillers Installations and erection work. Planed all required Schedule maintenance as per O.E.M Intervals. 300 U.S.R.T L.G Model WC2H - 034 hot water absorption chiller installed. Planed all Required Top -End overhauling and in Frame over Hauling and Major overhauling as per O.E.M Engine Time Intervals. Arrange Annual Maintenance of all Waste Heat Recovery Boilers and Chillers as per Due Dates. Manage All Chemical requirements and plan to control all dozing. Maintain spare parts, Gas and Diesel Engine Fuel Oil, Engines Lube Oil Stock and Inventory with consumable parts and all required local purchase. All Power Generation, Steam Generation, Raw Water Cooling Water Hot Water Daily, and Weekly Chemical Dozing Report Checked. Arrange Staff In House Training. Attend seminars and represent the company as per invitations. Attend In House Fire and Safety Courses, Seminars and drills, and Collaborate Mills Fire and Safety Department in Emergencies. Timely Submitted all correspondence reports and emails discussed b / w Higher Management and C.E.O and maintain its record properly. Timely Checked Energy Saving Activities in all required areas of Production, Planning, and Maintenance and arrange a meeting to achieve all targets for saving Water, Chemical, Steam, Condensate Water, Raw Water, Processes Water, and Cooling Systems Water, Machine Load and all Auxiliaries Load properly manage and day time energy-saving Issues.
As Chief Engineer Look after all activities of 4EK Series G - 3516 A, G - 3516 B, G - 3516 C Dry Manifold.
Caterpillar Gas Engine Co - Generation Captive Power Plant
965 K.W X 2= 1.930 M.W
1005 K.W X 1 = 1M.W
1110 K.W X 1 = 1.1 M.W
1450 K.W X 1 = 1.45 M.W
TOTAL PLANT CAPACITY = 5.48 M.W
Installation and erection work.
1.85 X 3 = 5.55 Tons D.D.F.C Duplex Type Exhaust Fired Waste Heat Recovery Boiler.
1.1 Ton D.D.F.C Simplex type Exhaust Fired Waste Heat Recovery Boilers.
5 Tons D.D.F.C Gas fire Boiler.
Look after all operation and Maintenance activities of Utility Plant with all auxiliaries’ equipments and controllers.
On Jacket Water Heat Recovery installed 250 U.S.R.T L.G Single Effect Steam Fired Absorption Chillers Installations and erection work.
Planed all required Schedule maintenance as per O.E.M Intervals.
Planed all Required Top - End Overhauling and In Frame over Hauling and Major Overhauling as per O.E.M Engines and Compressors Time Intervals.
Arrange Annual Maintenance of all Waste Heat Recovery Boilers and Chillers as per Due Dates.
Manage All Chemical requirements and plan to control all dozing required in all related systems and engines, chillers, boilers, compressors.
Maintain spare Parts, Gas Engine Oil Stock and Inventory with consumable parts and all required local purchase.
All Power Generation, Steam Generation, Raw Water Cooling Water Hot Water, Compressors Daily and Weekly Chemical Dozing Report checked. Arrange Staff In House Training. Attend seminars and represent the company as per invitations.
Timely Submitted all Power Generation, Steam Generation reports to Higher Management and C.E.O and maintain its record properly.
Timely Checked Energy Saving Activities in all required areas of Production, Planning and Maintenance and arrange meeting to achieved all targets for save Water, Chemical, Steam, Condensate Water, Raw Water, Processes Water, Air Leakages Inverters efficiency and day time energy saving Issues.
As Chief Engineer Look after all activities of 4EK Series G - 3516 A, G - 3516 B, G - 3516 C Dry Manifold.
Caterpillar Gas Engine Co - Generation Captive Power Plant
965 K.W X 2= 1.930 M.W
1005 K.W X 1 = 1M.W
1110 K.W X 1 = 1.1 M.W
1450 K.W X 1 = 1.45 M.W
TOTAL PLANT CAPACITY = 5.48 M.W
Installation and erection work .
1.85 Tons D.D.F.C Exhaust Fired Waste Heat Recovery Boiler.
1.1 TON X 2 = 2.2 Tons Gresham Eastern Exhaust Fired Waste Heat Recovery Boilers.
Installation and erection with all auxiliaries equipments and controllers.
On Jacket Water Heat Recovery installed 150 U.S.R.T L.G Model # LWM - 027 Single Effect Hot Water Absorption Chillers Installations and erection work.
Planed all required Schedule maintenance as per O.E.M Intervals.
Planed all Required Top - End Overhauling and In Frame Over Hauling and Major Overhauling as per O.E.M Engine Time Intervals.
Arrange Annual Maintenance of all Waste Heat Recovery Boilers and Chillers as per Due Dates.
Manage All Chemical requirements and plan to control all dozing.
Maintain spare Parts, Gas Engine Oil Stock and Inventory with consumable parts and all required local purchase.
All Power Generation, Steam Generation, Raw Water Cooling Water Hot Water Daily and Weekly Chemical Dozing Report checked. Arrange Staff In House Training. Attend seminars and represent the company as per invitations.
Attend In House Fire and Safety Courses, Seminars and drills and Collaborate Mills Fire and Safety Department in Emergencies.
Timely Submitted all correspondence reports and mails discussed b / w Higher Management and C.E.O and maintain its record properly.
Timely Checked Energy Saving Activities in all required areas of Production, Planning and Maintenance and arrange meeting to achieved all targets for save Water, Chemical, Steam, Condensate Water, Raw Water, Processes Water and Cooling Systems Water, Machine Load and all Auxiliaries Load Properly manage and day time energy saving Issues.
Carried Out 4EK Series Wet Mani Fold Caterpillar Gas Engines Installation and erection work.
Installed Jacket Water Heat Recovery and Exhaust Heat Recovery System.
In Jacket Water Heat Recovery Installed Plate Type GEA Heat Exchanger and Motorize Control Actuator Valve With Barber Colman
Module 8000 attachments.
Manage 4EK Series Wet Manifold Caterpillar Gas Engines
Perform 3RC Series 625 K.W Caterpillar Gas Engine Installation and Erection with Power panel and Control Panel Installation work.
Manage Power Plant Operation and all Maintenance work.
Plan Schedule Maintenance as per O.E.M Intervals.
Carry out Fault finding and rectification work perform and perform all Predictive Maintenance in time.
Planed Top - End Overhauling and Major Over Hauling as per O.E.M Time frame S.M.U.
Manage all required purchasing as per power plant demand and requirement.
Maintain inventory records.
Negotiate with Fabricators and vendors for out door maintenance and repairing work.
Arrange all required Parts and Auxiliaries in stock inventory.
4EK - Series Wet - Manifold Caterpillar Gas Engines
965 K.W X 11 = 10.725 M.W Captive Power Plant Installation.
All Gas Engine Erection on given Pads or Foundation with proper Isolators Balancing and fixed all Attachments like Exhaust Mufflers Power and Control Panels Cabling and erection work with All Auxiliaries equipment Cooling Towers, Water Softening Plant, Engine Lubricating Oil Storage and Supply System, K&SB Raw Water Circulating Pumps, Siemens H.T Transformer and Johnson's and Philips Oil Circuit Breakers Trolleys Switchgear Installation and distribution work perform with all safety measures.
All operation and Predictive Maintenance perform.
Maintain store inventory.
Maintain all log sheets and reports per forma.
Maintain Daily Generation Record on log books.
* 3RC Series Caterpillar Gas Engines 625 K.W X 3 = 1.950 M.W Captive Power Plant Operation and Maintenance work carried out.
* Carry out all Schedule maintenance and predictive maintenance.
* Carry out Top - End Overhauling of Caterpillar 3RC Series Gas engines.
* Carry out In Frame Maintenance Overhaul.
* Carry out Major Overhauling.
Attend Industrial Operation Training at Sugar Mill Steam Generation department.
Attend Six Month Technical Training Program at K.E.S.C Thermal Power Station West Wharf Karachi and S.I.T.E Gas Turbine Station.
School Sea Scout Team leader. Participate School Singing and Naat Competitions.