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Ayman Mostafa, Senior Projects and Engineering Manager

Ayman Mostafa

Senior Projects and Engineering Manager·Engineering for the Petroleum & Process Industries Company (ENPPI)

Egypt

Master's degree, progress

Work experience

Total years of experience: 27 years, 4 months

Senior Projects and Engineering Manager

May 2015 - Present

Engineering for the Petroleum & Process Industries Company (ENPPI)

Egypt

May 2015 - Present

, control, monitor, supervise and co-ordinate of the engineering in accordance with the project, statutory requirements and applicable engineering standards ensuring a consistent design philosophy and standards by the engineering disciplines.
•Determine optimum development scenario for development of Brown/Green field projects based on iterating technical and commercial analysis of the different development scenarios, which includes Cost Benefit Analysis, full Life Cycle Analysis for all options.
•Conduct feasibility studies, appraise equipment manufacturers recommendation and to recommend / implement modifications aiming at the improvement of the reliability and performance of the rotating & static equipment leading to the optimization of maintenance cost.
•Assist plants in identifying solutions to the mechanical maintenance problems that require more in depth investigation and discuss with Original Equipment Manufacturers the solutions, when necessary, to ensure effectiveness.
•Good problem solving and analytical skills.
•Review along with the procurement division the spare stock requirement of the plant material ensuring that optimum levels are maintained and support the procurement division during the technical evaluation of offers received from various suppliers.
•Participate in the shutdown jobs and preparing the time schedule plan for the projects under execution.
•Preparing technical and commercial evaluation for the bidders and vendors tenders and offers.
•Provide technical leadership and decision making for engineering work carried out by the project team.
•Full awareness and implementation of the requirements of Quality Management System QMS and Environmental Management System EMS.
•Full awareness and implementation of the requirements of Safety and Hygiene related to Oil & Gas field.
•Ensure that engineering and design activities are of a quality to meet the required standards and are produced in a timely and cost effective manner
•Provide coaching and support towards the development of engineers/designers within the Engineering team as appropriate.
•Manage HSE, Commercial, Design, Quality and Risk Management control for all projects, tasks and activities.
•Manage and maintain a pro-active safety attitude and culture within the team.
•Maintain systems & procedures to ensure a high standard of technical integrity in all projects, tasks and activities.
•Immensely enjoy navigating all aspects of complex projects.
Company industry:
General Engineering Consultancy
Job role:
Management

Engineering Technical Authority

May 2014 - May 2014

BP / GUPCO

Egypt

May 2014 - May 2014

Provide direction and management for every phase of a project to ensure on-schedule completion within or below budget and in accordance with contractual obligations.
•Plan and define project goals and devises methods to accomplish them; develop in-depth knowledge of client objectives, contract terms, and corporate policies.
•Plan, direct, supervise, and control the execution of all business, technical, fiscal, and administrative functions of the assigned program, project, or subtask.
•Act as the
Company industry:
Oil & Gas
Job role:
Management

Technical Director

March 2013 - May 2013

Global Ocean / SUBSEA 7

France

March 2013 - May 2013

SUBSEA 7 are a seabed-to-surface engineering, construction and services contractor to the offshore energy industry worldwide.

Managing Global Ocean / SUBSEA 7 Oil & Gas business in Nigeria & France; work including:


•Responsible for development and execution of Global Ocean / SUBSEA 7 ongoing strategic vision and plan for the Oil & Gas industry, as well as being the primary driver, revising and advising the Board on implementation of the plan
•Supervise and manage the Technical disciplines (Engineering / Procurement Support / Construction & Installation Support & Projects Controls) of Global Ocean / SUBSEA 7
•Responsible for the Technical outputs of Global Ocean / SUBSEA 7
•Maintain and update staff know-how, technical performance of department and quality of engineering.
•Define technical area of improvement and action plan.
•Support projects and tenders for engineering / project control scopes such as Permanent equipment and Installations Aids Design, Assets Modifications, Welding, Material, Fabrication, Naval Architecture, Structure Lowering Methods and Analysis, Pipe lay Methods and Analysis.
•Negotiate offers and supervise scope of work and change orders when subcontracting work to consultants.
•Review the recommendations for computer tools in connection with IMS.
•Ensure that HSEQ is complied with in all discipline activities.
•Monitor and ensure technical compliance.
•Responsible for the technical due diligence handover to projects & finance team.
•Represent the company at various professional bodies and events.
•Provide support to business development division.
•Provide technical support to the Project during FEED, detailed engineering, procurement, fabrication, testing, installation, commissioning and start-up stages of the project
•Define permanent and temporary staff resources requirement based on workload.
•Participate in permanent and temporary technical staff recruitment in conjunction with HR.
•Ensure that personnel are appraised yearly.
•Ensure that personnel receive adequate training.
•Propose individual promotions and salary adjustments to the Managing Director.
•Ensure that engineering work is carried out and optimised in accordance with the Design & Construction Engineering procedures and industry standards.
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
•Co-ordinate the Design Review Committee.
•Review and Audit CAPEX & OPEX for current projects with PMT’s and Procurement division
•Propose engineering budgets at tender stage and revise budgets at projects stage.
•Monitor engineering man-hours expenses at project stage.
•Supervise and approve documents produced by technical team for tenders and projects.
•Approve timesheets for repartees
•Control external invoices.
•Provide opinion & advice with regard to tenders.
Job role:
Management

Engineering Manager

January 2012 - March 2012

WorleyParsons, Egypt & North Africa. Managing WorleyParsons Oil & Gas business sector in Egyp

January 2012 - March 2012

Provide direction and management for every phase of a project to ensure on-schedule completion within or below budget and in accordance with contractual obligations.
•Plan and define project goals and devises methods to accomplish them; develop in-depth knowledge of client objectives, contract terms, and corporate policies.
•Plan, direct, supervise, and control the execution of all business, technical, fiscal, and administrative functions of the assigned program, project, or subtask.
•Act as the Company representative with the client and selected suppliers during the project execution.
•Manage and Negotiate changes to the scope of work with the client.
•Assist business development in understanding client issues and business plans in order to market and secure new/additional work.
•Promote technical excellence on the projects, including furtherance of the Quality Improvement Process.
•Mobilize Company resources, through effective liaison with support departments, other offices, or subsidiaries, to create project teams capable of completing effective, quality work.
•Work with individual project managers to develop budgets, schedules and plans for the various elements of a project.
•Establish procedures for maintaining high standards of quality, reliability and safety designs and applications.
•Provide technical support to the Project during FEED, detailed engineering, procurement, fabrication, testing, installation, commissioning and start-up stages of the project
•Prepare staffing and project manpower planning
•Development of work procedures, quality systems and project execution strategies
•Provides input to performance reviews and development plans for subordinates.
•Monitor and reports to management on the progress of all projects activity.
•Work with individual project managers to devise and execute action plans to rectify potential cost overruns or delays, or to accommodate significant changes to the scope of work.
•Prepare training plane for all Engineers to adapt with the latest technologies and standards.
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
•Review and Audit CAPEX & OPEX for current projects with PMT’s and Procurement
Job role:
Engineering

Head of Projects

May 2010 - November 2011

Chevron

Nigeria

May 2010 - November 2011

Mange & Lead the Technical Authority Team in Facilities Engineering Division of Chevron Current Projects
•On-Shore and Off - Shore
•Revamps and Debottlenecking
•Brown field and Green field
•FEED and Detailed Engineering
•Provide Engineering Support of Major Projects
•Provide technical support to the Project during FEED, detailed engineering, procurement, fabrication, testing, installation, commissioning and start-up stages of the project
•Mange and Co-ordinate Management Of Change (MOC) Tasks, Procedures and Logs of Brown Field Projects and Plant modifications
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
•Review and Audit CAPEX & OPEX for current projects with PMT’s and Procurement division
•Ensure that adopted technical solutions are in line with project cost and time schedule objectives, taking appropriate action to avoid, absorb or minimize deviations
Company industry:
Oil & Gas
Job role:
Management

Project Engineering Manager

November 2011 - January 2011

WorleyParsons

Egypt

November 2011 - January 2011

Managing all the Engineering & Pipelines activities of the FEED & Detailed Design Phases and also the overall Project Management Services for the following projects:

•RWE Gas & Condensate Pipelines Project
•Manage the engineering resources and ensure that all engineering discipline sections are adequately staffed with appropriately qualified personnel.
•Provides guidance to the project detail design engineering work
•Ensure lessons learned sessions are conducted.
•Ensure that the project meets or exceeds goals established in these plans.
•Prepare staffing and project manpower planning
•Development of work procedures, quality systems and project execution strategies
•Ensure continuous improvements are made
•Maintain systems & procedures to ensure a high standard of technical integrity in all projects.
•Ensure design, safety reviews and audits are carried out in accordance with the approved project procedures and plans
•Provide technical support to the Project during FEED, detailed engineering, procurement, fabrication, testing, installation, commissioning and start-up stages of the project
•Coordinates with project discipline and lead engineers to ensure correct implementation of the design and also coordinates the work of engineers within his specialty
•Prepares and reviews engineering studies, design drawings and documents and material and equipment specifications
•Provides technical excellence and standards for the project
•Establish procedures for maintaining high standards of quality, reliability and safety designs and applications
•Determine and enforce through functional groups- quality, safety requirements in accordance with real company needs.
•Prepare Man-Hour estimate for proposals
•Preparing projects deviation notices and change orders.
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
Company industry:
General Engineering Consultancy
Job role:
Engineering

Project Engineering Manager

March 2007 - January 2008

Saudi ARAMCO, via Clouph - Zuhair Fayez Partnership (CZFP) Consultants Engineering

Saudi Arabia

March 2007 - January 2008

Managing all the Engineering activities of Detailed Design and the overall Project Management Services for the following projects
Job role:
Engineering

Lead Piping and Mechanical Engineer

December 2006 - September 2007

Saudi ARAMCO, via Clouph - Zuhair Fayez Partnership (CZFP) Consultants Engineering

Saudi Arabia

December 2006 - September 2007

Leading all Piping & Pipelines Engineering activities in FEED, Detailed Design and the overall Project Management Services for the following projects:


•Master Gas System Expansion (Pipelines) Project for Saudi ARAMCO, the backbone of the Kingdom of Saudi Arabia industrial development.
Company industry:
Oil & Gas
Job role:
Engineering

Principal

August 2006 - December 2006

Consolidated Contractors International Company (CCC)

United Arab Emirates

August 2006 - December 2006

Company industry:
Construction & Building
Job role:
Management

Senior Mechanical

July 1996 - August 2006

Engineering for the Petroleum & Process Industries Company (ENPPI)

Egypt

July 1996 - August 2006

Company industry:
General Engineering Consultancy
Job role:
Engineering

Piping Engineer

November 2005 - May 2006

BECHTEL International Corporation

United Arab Emirates

November 2005 - May 2006

all Piping Engineering activities in Detailed Design of the following project:

•Khurasaniyah Gas Plant Project for Saudi ARAMCO.

•Review the Piping Design documents (P&ID, Isometrics, GA’s, Tie-ins list, Supports Details, orientation drawings and vendor drawings).
•Responsible for design development of piping material selection, piping layout, stress analysis, sizing studies with special attention to: Design Basis, preparation for FEED and EPIC, FEED & EPIC execution, design/safety/operations reviews
•Review the piping activities and completion in accordance with schedule requirements.
•Compilation of piping scope activities including MTO’s, drawings, and project activity durations.
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
•Prioritized scope activities to most efficiently meet project schedule requirements.
•Ensuring implementation and adherence to project specifications and procedures.
•Responsibility for monitored piping designer’s quality and taking necessary actions to maintain satisfactory standards.
•Ensuring implementation and adherence to project specifications and procedures.
•Review the plant 3D model for all design, accessibility, Maintainability, constructability using Smart Plant Review software.
Company industry:
Civil Engineering
Job role:
Engineering

Lead Mechanical and Piping Engineer

January 1994 - January 2004

BECHTEL International Corporation

United States

January 1994 - January 2004

all Piping Engineering activities in Detailed Design and Construction Supervision of the following project
Company industry:
Electric Power Production & Transmission
Job role:
Engineering

-

Oman Refinery Expansion Project Oman Refinery Company

Saudi Arabia

-

-

Hawtah Gas Plant Upgrading Project [Brown

United Arab Emirates

-

project

-

Egyptian LNG (Liquefied Natural Gas)

-

Review the Piping Design documents (P&ID, Isometrics, GA’s, Tie-ins list, Supports Details, orientation drawings and vendor drawings).
•Responsible for design development of piping material selection, piping layout, stress analysis, sizing studies with special attention to: Design Basis, preparation for FEED and EPIC, FEED & EPIC execution, design/safety/operations reviews
•Review the piping activities and completion in accordance with schedule requirements.
•Compilation of piping scope activities including MTO’s, drawings, and project activity durations.
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
•Prioritized scope activities to most efficiently meet project schedule requirements.
•Ensuring implementation and adherence to project specifications and procedures.
•Responsibility for monitored piping designer’s quality and taking necessary actions to maintain satisfactory standards.
•Ensuring implementation and adherence to project specifications and procedures.
•Review the plant 3D model for all design, accessibility, Maintainability, constructability using Smart Plant Review software.
Company industry:
Oil & Gas
Job role:
Engineering

-

Sulphur Recovery Project of

-

for Saudi ARAMCO.
•Hawtah Gas Plant Upgrading Project for Saudi ARAMCO.

Principal

-

-

the Construction Phase of:

•Oman Refinery Expansion Project for Oman Refinery Company (ORC).

•Providing redesign solutions for the field Problems or changes (clashing mismatching lack of material item)
•Ensuring implementation and adherence to project specifications and procedures
•Responsibility for monitoring piping construction and fabrication activities insuring QHSE aspects, taking the necessary actions to maintain satisfactory standards
•Preparing work packages with all design documentations and method statement for work permits approval
•Producing documentations required for field testing including hydro-test diagrams, test certificates and mechanical completion certificates (MCC)
•Witnessing all field tests including hydro-test (HT), Dye Penetrant (PT), ultrasonic test (UT)
•Reviewing all site work and prepare the punch list for the construction contractor
Job role:
Management

Procurement & Support Office

-

EPSO

United Arab Emirates

-

Company industry:
General Engineering Consultancy
Job role:
Purchasing and Procurement

Project Managers

-

Sulphur Recovery Project of

-

for Saudi ARAMCO.
Job role:
Management

Engineer

-

WorleyParsons

Egypt

-

Leading all Mechanical, Piping & Pipelines Engineering activities in FEED, Detailed Design and the overall Project Management Services for the following projects:

•MUZHIL Field Development Project for PETZED
•ERC (Egyptian Refinery Company) Project
•MUZHIL Platform, Gas Plant & Pipeline (On-Shore & Off-Shore) Project
•AKIK Gas Plant Relocation Project for KPC
•Karama Power Plant For QPC
•ELNG Continuous Service Agreement for ELNG
•Off-Shore Rehabilitation (Brown Field) Platforms Project for BP/GUPCO
•Sea Berth 36” P/L Project


I carried out the following activities but not limited to:

•Provide technical support to the Project during FEED, detailed engineering, procurement, fabrication, testing, installation, commissioning and start-up stages of the project
•Prepare design basis/criteria and Scope of Work for Piping & Pipelines
•Responsible for design development of piping material selection, piping layout, stress analysis, sizing studies with special attention to: Design Basis, preparation for FEED and EPIC, FEED & EPIC execution, design/safety/operations reviews
•Prepare Piping & Pipeline Functional Specifications
•Prepare Wall Thickness calculations for Pipeline
•Prepare Material take-offs and Requisitions
•Prepare Pipeline Alignment Sheets, implementing stress analysis requirements
•Prepare Pipeline Crossing Details
•Participate in PHA’s, HAZOP’s, HAZID’s and SID’s sessions
•Participate in Design Reviews and Constructability Reviews sessions
•Prepare Pipeline Plot Plans and Piping General Arrangement at Block Valve and Launching/Receiving Stations
•Prepare Free spans calculations and report
•Prepare Seabed Irregularities and Expansion calculations and report
•Prepare Lateral Buckling calculations and report
•Prepare Crossing Design calculations and report
•Prepare Pipeline stability analysis, determination of concrete coating thickness
•Prepare allowable Free span calculations
•Prepare Riser in place analysis, tie-in flanges, and clamps design
•Preparing complete design of piping general arrangement layouts, plot plans and key plans using P&ID's and vendor data.
•Preparing material take-off requirements and isometric drawings for construction using 3D CADD (Computer Aided Design and Drafting) modeling software e.g. Intergraph’s PDS (Plant Design System) & PDMS (Plant Design Management System).
•Preparing equipment orientation drawings including platforms and ladders regarding equipment location requirements for accessibility, operation and maintenance, with full awareness of flexibility and supporting requirements for the following equipment; horizontal and vertical vessels, towers, compressors, horizontal and vertical pumps of different types, tanks, heat exchangers, air coolers, boilers, heaters, etc…
•Making a complete stress analysis for pipe supports and equipment using CAESAR II to make sure that they are capable to withstand their dead weight and external loads.
•Review Vendor Prints
Company industry:
General Engineering Consultancy
Job role:
Engineering

-

Sulphur Recovery Project of

Saudi Arabia

-

Major Projects I worked in
•Erha North Phase 2 (ENP2) Project \[Brown Field\]
•Scope: Detailed Design of the subsea flow-lines, pipelines, SCRs and structure of the ENP Brownfield Development
•Client: Exxon Mobil
•Location: Nigeria

•OFON 2 Project \[Green Field\]
•Scope: Detailed Design of several subsea flow-lines, risers & clamps of retro-fitted risers and crossings
•Client: Total
•Location: Nigeria

•Escravos Gas Project 3B (EGP3B) Project \[Brown Field\]
•Scope: Detailed Design of the subsea pipelines, risers, riser supports and platform modifications
•Client: Chevron
•Location: Nigeria

•ERC (Egyptian Refinery Company) Project \[Green Field\]
•Scope: PMC
•Client: ERC
•Location: Egypt

•Disouq Development Project (On-Shore and Pipelines) \[Green Field\]
•Scope: Detailed Engineering
•Client: RWE Dea
•Location: Egypt

•FUNIWA Non Associated Gas Project (Off-Shore, On-Shore and Pipelines) \[Green Field\]
•Scope: FEED & Detailed Engineering
•Client: Chevron
•Location: Nigeria

•Produced Water Disposal (Off-Shore, On-Shore Pipeline and De-bottlenecking) \[Brown Field\]
•Scope: Detailed Engineering
•Client: Chevron
•Location: Nigeria

•Debi Long Term Facilities Upgrading (Off-Shore Gas) \[Brown Field\]
•Scope: FEED
•Client: Chevron
•Location: Nigeria

•Off-Shore Rehabilitation (Brown Field) Platforms Project BP/GUPCO \[Brown Field\]
•Scope: Detailed Engineering
•Client: BP/GUPCO
•Location: Egypt

•MUZHIL Platform, Gas Plant & Pipeline (On-Shore & Off-Shore) Project \[Green Field\]
•Scope: FEED & Detailed Engineering
•Client: PETZED
•Location: Egypt

•ELNG, Waste Heat Recovery Project \[Brown Field\]
•Scope: Detailed Engineering
•Client: ELNG
•Location: Egypt

•ELNG, PSV’s Assessment, Verification and Modification Project \[Brown Field\]
•Scope: Detailed Engineering
•Client: ELNG
•Location: Egypt

•Master Gas System (MGS) Onshore Pipeline Project \[Green Field\]
•Scope: Conceptual Design (FEED)
•Client: Saudi ARAMCO

Education

Cairo University

November 2018

November 2018

Master's degree, progress

United States

, in

Cairo University

November 2018

November 2018

High school or equivalent, progress

United States

, in

Cairo University Faculty of Engineering

January 2002

January 2002

Master's degree, Mechanical Engineering (Mechanical Design and Control)

United States

in

Cairo University Faculty of Engineering

January 1996

January 1996

Bachelor's degree, Mechanical Engineering (Mechanical Design and Production)

–

Skills

Subsea
Expert
Subsea
Expert
Mechanical Engineering
Expert
Mechanical Engineering
Expert
Engineering
Expert
Engineering
Expert
Oil and Gas
Expert
Oil and Gas
Expert
Executive Management
Expert
Executive Management
Expert
HAZOP
Expert
HAZOP
Expert
QUALITY
Expert
QUALITY
Expert
SAFETY
Expert
SAFETY
Expert
SUPERVISORY SKILLS
Expert
SUPERVISORY SKILLS
Expert
3D
Expert
3D
Expert
ADMINISTRATION
Expert
ADMINISTRATION
Expert
ANáLISIS DE RENDIMIENTO
Expert
ANáLISIS DE RENDIMIENTO
Expert
BUDGETING
Expert
BUDGETING
Expert
BUSINESS DEVELOPMENT
Expert
BUSINESS DEVELOPMENT
Expert
BUSINESS PLANS
Expert
BUSINESS PLANS
Expert

Languages

Arabic
Expert
English
Expert
French
Expert
German
Expert