Mechanical Engineer (MEP & Equipment life monitoring)
National Water Company
Total years of experience :4 years, 10 Months
• Responsible for sitework implementation, Documentation and monitoring of MEP works.
• Preparing and submitting all work inspection test report (WIR) and material request for inspection (MRI).
• Proficient in overseeing projects from conception to completion, tracking budgets and timelines.
• Submit site daily report, weekly reports and monitor reports on regular basis to Project Manager.
• Estimates, prepares and assigns the resource such as man power, material,
equipments, tools etc. required for execution.
• Coordination with draftsman for making soft drawings, specification, SLD, Red line diagram and asbuilt drawings.
• Managing data collection team to monitor all equipment working condition and its maintenance scheduleto meet operational requirements of SWTP, WTP, WPS plants in remote area.
• Skilled in implementing and managing programs to monitor equipment lifespan.
• Experienced in maintenance and overseeing mechanical, electrical and pipeline in Water treatmentplant.
• Servicing and replacing of machinery elements spindle, screw rod, guide ways and gear box. Repair andmaintenance of Turret, magazine and ATC in conventional and CNC machines.
• Developed and implemented preventive maintenance schedules for industrial machinery and equipment.
• Managed and supervised a team of technicians to ensure timely maintenance activities.
• Expertise in vane, gear, self-prime, mono block and multistage pumps as well as pneumatic, hydrauliccylinders & valves.
• Trouble shooting problems related to electrical systems sensors, limit switches, and machine generatedalarms by utilizing technical manuals to diagnose and fix issues with CNC equipment.
• Preparation of Monthly Breakdown data, PM report and PDCA docs submit to the manager.
• Record repairs, maintenance performed and inspect the breakdown occurrence by W-W & FTA analysisand critical spare management via SAP.
• Inspected work areas to ensure compliance with safety regulations and implemented corrective actions.
• Troubleshoot and resolving mechanical issues in machine cell and paint shop, maintain the operatingcondition to minimize downtime and improve efficiency.
• Led team in executing scheduled maintenance tasks, ensuring accuracy performance of equipment.
• Analyze machine error messages, collaborated with machine operators to address and resolvemaintenance requests promptly.
• Managing fire-fighting breakdowns in vehicle assembly overhead forged conveyors at respective stations and overhead monorail RFID cranes.
• Checking and monitoring of all pumps, valves and heat exchangers in Paint shop bath.
• Assisted in troubleshooting and repairing equipment in both shop environments
• Utilized predictive maintenance techniques to optimize equipment performance and reliability, carryoutroutine maintenance on CNC machinery to ensure optimal performance.
• Implemented cost-saving initiatives, specialized repairs and upgrades in machineries and equipments.
• Conducted regular inspections and repairs to prevent potential malfunctions and safety hazards.
• Documented maintenance activities to track work progress and following maintenance plans.
• Properly trained in handing adequate tools and instruments for working in CNC machines.
• Completed coursework in machinery maintenance, troubleshooting, and repair.
• Daily monitoring of Utility equipments and checking consumables of CNC machines.
• Making safety adherence like LOTO and permits while working in Machine shop and critical area.
• Encaged in preventive maintenance for all equipments and closing of abnormalities.
• Managed STP maintenance schedule, ensuring regular servicing and maintenance tasks completed.
• Creating specific documents for Autonomous maintenance.
Design and analysis of new Test rig to test a single tooth of spur gear under staticloading condition.By using designed test rig we conducted research on the various test gear specimens with and without crack. Published a paper in MATERIAL SCIENCE AND ENGINEERING (ISSN: 1757-899X), “PREDICTION OF TOOTH ROOT FAILURE UNDER STATIC LOADING CONDITION IN EN353 STEEL SPUR GEAR