Senior quality engineer
IGW India limited
Total years of experience :13 years, 11 Months
1. Responsible for incoming, process & supplier quality.
2. Responsible for part inspection & approval for assembly.
3. Responsible for in-process quality.
Responsible to inspect deferent fabricated parts like sheet metal, pipes for different uses.
4. Check their weldings joints, paint, raw material etc.
5. Assuring the acceptable quality of materials, processes, and workmanship in the project work.
6. Monitoring and administering the QA/QC Plan or Program and ensuring incorporated materials on projects are in compliance with the plans and specifications.
7. Problem solving & root cause analysis of assembly line.
8. Prepare lay out inspection plan.
Implementation of the Quality Management & Control programme for the project.
9. Responsible for all aspects related to Project quality assurance and quality control.
10. Preparation of the Project Specific Quality Plan, inspection and test plans, check-sheets and related procedures.
11. Responsible for preparation of production part approval process(PPAP)for new part development.
12. Lay out Inspection of Development samples.
13. Responsible for all Audit, both internal and external.
14. Analysis of Customer Product Audit issues and their resolution.
15. Issue and administer Non Conformance Reports as necessary and ensure follow up.
16. Involving to make quality documents like PPAP, failure mode effective analysis (FMEA), CONTROL PLAN, CAPA, 8D etc.
17. Use problem solving tools like 8-D analysis, 7 QC tools, why-why analysis.
18. Approve deferent components, supplying by deferent suppliers.
19. Inspect deferent component through deferent instrument & gauges .
20. CAPA & 8D verification and conformation, submitted by supplier.
21. Coordinate processing of all rejections, scrap & rework of local and imported parts.
22. Rejecting & Returning unaccepted materials by SAP system.
23. Approve finish product by confirming specifications conducting visual & Measurement test.
Rejection booking & GRN clearance in SAP.
24. Various types of try outs on line for development or modified samples.
25. Knowledge of inspection, measuring instruments, gauges & measuring machine like CMM, Contracer, Profile projector etc.
1.Responsible for making in-house Gear and housing quality through daily random inspection.
2.Responsible for setting and running job approval of machine shop line (Dimension verification).
3.Responsible for part inspection as a metrology lab engineer.
4.Responsible for inspect deferent type of in-house & out-side gears through gear checking machine like Klinglenberg machine & Hofler machine, CMM, trimos etc
5.Inspect and approve of supplier component.
Problem solving and root cause analysis in machine shop and assembly line.
6.Conducting internal audit for product dimension & material conformation.
7.Implement QA in accordance with audits of products and processes.
8.Continuously improving QA receiving inspection process and procedures.
9.Working in ISO/TS-16949 at TATA MOTORS.
Conducting product and process audit.
10.Programming and operating CMM machine.
Good knowledge on Metrology lab activity and ENGINEERING DRAWING.
1.Responsible for line quality in vehicle assembly line.
2.Audit &PDI final inspection of domestic & export vehicle.
3.Preparation of QA QCOS torque, DRL & DRR reports.
4.Handle customer related issue and improvement in vehicle.
5.Feed forward to the next stations and purging the vehicles.
6.Rework confirmation after inspection of the defects and ensuring self-certification
Manage in-house house & final product Quality.
7.Checking product quality at different quality gate and final PDI.
8.Inward inspection of supplier job.
In-house rejection analysis.
9.Review supplier CAPA.
10.Inspection & verification of parts supplied by Bought Out supplier for avoiding the issues.
BE in mechanical engineering
Successfully completed Diploma in mechanical engineering with 68 % mark.