Qa/Qc coating painting insulation lead inspector
Trelleborg
Total years of experience :11 years, 1 Months
Vicoterm P7 wet insulation subsea pipes, frames and valves.
Controled subcontractors:
Hertel industrial services: painting jacket frames and subsea pipelines before insulation,
PIH (Pipeline Induction Heat) company: field joints of Riser pipes and subsea pipes. Applied FBE and IMPP for riser pipes, Heat shrink slives subse pipe line field joints.
Trelleborg offshore BV. Vicoterm P7 wet insulation subsea pipes, frames and valves
Duties:
Executes the specific inspections on materials, equipment and construction/installation activities on site.
Issues the relevant Quality Records and, when necessary, write and send to Quality Control Supervisor non-conformances reports.
Control of storage and certification of consumables.
Performs qualifications of coating processes.
Checks surface preparation.
Checks and records atmospheric conditions prior to starting of painting operations.
Carries out wet and dry film thickness checks.
Monitors observations of the correct coding cycles.
Verifies the correct colour-coding and painting.
Performs visuals inspections.
Performs adhesion testing.
Performs penetration testing.
Evaluates impact testing.
Performs visual checks after blasting.
Position: QA/QC PAINTING AND COATING INSPECTOR, COP JACKET PROJECT AND SUBSEA/PIPELINE of COP PROJECT.
Duties:
Provide assurance of the quality of the paint application
Provide unbiased reports and a third party paint inspection
Verify that all surfaces are in suitable conditions for painting
Report all surface defects to consultant and owner at the prep stage, intermediate coat and final finish
Notify the consultant and owner of any anomalies or irregularities in the specifications
Surface acceptance and substrate testing for painting
Review all areas in scope of work with paint contractor prior to prep and paint application
Assure caulking where necessary has been completed satisfactorily
Unannounced onsite inspections
Typed reports on defects to consultant and/or owner
Designate a mock-up area for each step in the painting process
Testing of material for improper thinning
Acquire color and material draw downs for consultant.
Painting / coating inspection of steel structural works, pipeline, pressure vessels, offshore vessels, new building & repairing ships.
Responsible for stage wise painting / coating inspection.
Undertake QC painting / coating activities in the work place for daily basis.
Monitor weather condition for surface preparation and painting / coating application.
Prepare “inspection & test plan” (ITP) for specific project / company requirements/ surface preparation and painting / coating procedure
Hot dip galvanizing coating inspection in galvanizing plant.
Execute Painting / coating inspection work as per company / project inspection test plan.
To check and monitor all painting / coating related works and ensure all final products meet in accordance with company procedure, client requirement and international codes.
Responsible for incoming coating / painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications.
Prepare all necessary QA / QC painting / coating documents and handed over to clients review.
Review of calibration status of IMTE items.
To undertake test qualifications for spray painters, brush painter’s hydro blasters & abrasive blasters.
Co-ordinate with the paint manufacturer technical representative on daily basis.
MAJOR PROFESSIONAL ACHIEVEMENTS:
Successfully completed Coating Inspection on Upgrading & Modification of Maersk Lider CDC dada ghorgud (Offshore Vessels) and Offshore & Onshore pipelines
QUALITY & SAFETY RESPONSIBILITIES:
Follow and maintain Company standards of Quality in accordance with Company Quality System requirements.
Maintain standards of safety and comply with Company’s Health, Safety and Environment Management System requirements.
Take reasonable care of own health and safety and that of others in the workplace.
Position: QA/QC welding and NDT inspector Pipes and Structurals. Onshore and Ofshore
Duties:
BEFORE WELDING
Safety:
ensure that all operations are carried out in complete compliance with local, company, or national safety legislation (i.e. permits to work are in place)
Documentation:
Check specification (Year and revisions)
Check Drawing (correct revision)
Check welding procedure specification and welder approval
Validate certificate of calibration (welding equipment & inspection instrument)
Check material and consumable certification
Welding process and ancillaries:
Check welding equipment and all related ancillaries (cable, regulator, oven, quiver etc).
Incoming Consumables:
Check pipe / plate and welding consumable for size, condition, specification & storage.
Marking out preparation & set up:
Check the:
Correct method of cutting weld preparation (pre-heat for thermal cutting if applicable).
Correct preparation (Relevant bevel angles, root face, root gap, root radius, land etc.)
Check pre-welding distortion control (Tackling, bridging, jigs, line up clamp, etc)
Correct level & method of pre heat applied prior to tack welding.
All tack welding to be monitored and inspected.
DURING WELDING
Monitor:
Whether conditions (Mainly for site work, welding is generally halted when inclement)
Pre-heat values (Heating method, location and control method)
In-process distortion control (Sequence or balanced welding)
Consumable control (Specification, size, condition, and any special treatments)
Welding process and all related variable parameter (Voltage, ampere, travel speed, etc)
Welding and/or purging gasses (Type, pressure/flow and control method)
Welding conditions for root run / hot pass and all subsequent run, and inter-run cleaning.
Minimum and/or maximum inter-pass temperatures (Temperature and control method)
Check Compliance with all other variables stated on the approved welding procedure
AFTER WELDING
Carry out visual inspection of the welded joint (Including dimensional aspect)
Check and monitor NDT requirement (Method, qualification of operator, execution)
Identify repairs from assessment of visual or NDT reports.
Post Weld Heat Treatment (PWHT) (Heating method and temperature recording system)
Re-inspect with NDT/NDE after PWHT (if applicable)
Hydrostatic test procedure
REPAIRS
Excavation procedure (Approval and execution)
Approval of the NDT procedures (For assessment of complete defect removal)
Repair procedure (approval of re-welding procedures and welder approval)
Execution of approved re-welding procedure (Compliance with repair procedure)
Re-inspect the repair area with visual inspection and approved NDT method
Position: Welding and NDT inspector. Inspection local Oil and Gas company
Duties:
Perform all tests required on Equipment Test Form(s).
Print and follow Process Control Plan (PCP) for each job.
Input measured values into collection systems and interpret results.
Set up magnetic particle unit and make sure inspector knows what to do.
Clean magnetic particle unit.
Check field indicators.
Make sure parts have enough Gauss at beginning and at end.
Put measurements into DataMyte.
Perform visual and mechanical inspection of parts.
Perform basic math skills for weigh counting on product evaluation.
Drive hi-lo / forklift as needed.
Clean work area daily using 5S housekeeping.
Other duties as assigned..