Plant Manager
REICHHOLD
مجموع سنوات الخبرة :29 years, 10 أشهر
SKILLS & EXPERIENCE
Totalling 29 years of industry experience, which includes 22 years of experience in Reichhold Inc. (Manufacturing company in the Gulf). In addition, 7 years of experience in India.
Individual with hands on expertise in various departments like Production, EHS, Quality etc.
Expertise in Continuous and Batch processes - Both manual and fully automated systems.
Handled the Manufacturing department with varied range of production capacity.
Skilled in the operation of metals melting section.
Experienced in Colour Correction and matching of products.
Certified as internal auditor in Quality management system by DNV also MR from March 2015 to current date.
Fully trained in Disaster Recovery procedures - especially in Chemical Plants.
Having sufficient knowledge in Computer based systems & processes.
Trained in Global Process Safety Management System & PHA program to Identify & mitigate process safety.
Trained in Fire Fighting, Controlling Static Electricity and Fire Prevention & Evacuation in chemical plant.
Expertise in implementing safety procedures in the plant to avoid any unexpected problems.
Sufficient knowledge in working with all local authorities for smooth running of the organization. Ability to learn things faster and easy adaptability to changing situations and environments.
Very good interpersonal relationships and team building capabilities.
Ability to manage multiple tasks in a pressured environment.
Expertise in Inventory Management & Control. Willingness to delegate authority and knowing what to delegate to whom/when.
Good knowledge in SAP.
Projects Handled.
Upgraded the existing PLC system and introduced new Automation valve, transmitters for process.
Plant modification & its tower restructure.
Ventilation project for both the processing area in coordination with Global team, FM global recommendation and local authority requirement.
Power factor, Pre project work for in-house hazardous waste treatment plant for process waste with DM & Trakhees. Thermal oxider as waste treatment plant.
Fire protection system upgradation for the entire unit.
Safety & quality analysis for all chemical storage tanks with third party consultant.
ACHIEVEMENTS :-
Reduced the cycle time by about 30% by introducing time saving methods during charging & processing without affecting the Quality. Reduced the process loss between 8 to 12 %. Has the distinction of not having any accidents by implementing and enforcing the required safety measures. Support the company in such a way to have the record and award by our corporate stating Dubai plant as Injury free work place for the last 12 Years. Maintain the same with all precautions. Implement the new standard ISO 9001: 2015 as MR on June 2017 onwards
PREVIOUS ASSIGNMENTS:
Plant/Site manager February 2015 to Current REICHHOLD INC. － \[Manufacturers of Polyester Resin & Gel coats\] － Dubai, UAE
Production Manager January 2012 to February 2015 REICHHOLD INC. － Dubai, UAE
EHS & Quality Control Manager December 2009 to January 2012 REICHHOLD INC. － Dubai, UAE
Production & EHS-in-charge August 2007 to December 2009 REICHHOLD INC. － Dubai, UAE
Production-in-charge November 1997 to August 2007 REICHHOLD INC, － Dubai, UAE
Production Manager June 1993 to October 1997 Maharashtra Industrial Chemicals \[Manufacturers of Industrial & Pharmaceutical Chemicals\] － Turbhe, Navi Mumbai, India.
Production Supervisor
March 1992 to June 1993 Maharashtra Chemical Products \[Manufacturers of Pharmaceutical & Petro Chemicals\] － Nerul, Navi Mumbai, India.
Production cum Melting Supervisor December 1990 to February 1992 Maharaja Chemicals Pvt Ltd \[Manufacturer of Fertilizer Grade Chemicals & Metals\] － Bangalore, India.
RESPONSIBILITES :-
Overall supervision of Production and Quality Control
Formulation of Production schedules & Target production
Production & Technical guidance to the operators, Supervisors and Shift In- charges.
Fault curing in production
Maintaining raw material & stock control
Maintaining partial machinery involved in production
Monitoring staff and shift system
Maintain the documents as per the specification of FDA (Food &Drugs Administration)
Co-ordination with Accounts Departments on Excise and other statutory formalities
ACHIEVEMENTS :-
Overseen the erection & commissioning of all the machineries and equipments relating to the production plant - such as Reactors, Wooden vats, Furnace, Dryer, gear boxes, pumps, centrifuge, pulveriser, ball mill etc. and smooth running of the same.
Intoduced new filtering system / flow handling mechanism to avoid the pressure build-up in the pipe lines while handling materials of different densities / viscosities.
Desinged a new raw material flow system to control / regulate the flow of raw materials for different types of products, as per specifications.
Supervision of Production and Quality Control Division
Production & Technical guidance to the operators & Chemist
Trained in Fire Fighting
Maintain the documents as per the specification of FDA (Food &Drugs Administration)
Co-ordination with Accounts Department.
Supervision of Production, melting Section and Quality Control.
Co-ordination with Accounts Department on Excise and other statutory formalities.
Maintaining raw materials and stock control.
Training Programs Attended Global process safety management system, training held in UK - Dec 2008. Process Hazard Analyze training from UK -May 2011. Internal QMS auditor training by DNV for ISO 9001:2008 – March 2013. PLC implementing training in France – May 2015. Managerial Skills & Dynamic Leadership in India – March 2016. Effective Business Communication Skills in Dubai – August 2016. Root Cause Analysis and Advanced Problem-Solving Tools in India – May 2017.