Deputy Manager
Johnson Controls inc
Total years of experience :10 years, 5 Months
Good Knowledge of Regulation like ECE & FMVSS for seating system.
Design and Development of Vehicle Seating system as per the customer requirement (RFQ)
Strong Conceptual and Innovative design skills, Design calculations. Kinematics & Dynamic analysis of Mechanisms by using ADAMS.
Good understanding of drawings and Exposure of GD&T application, Assembly level tolerance stacks up (to solve the problem).
Good knowledge of strength of material, Engineering calculation, Design fundamentals and Material selection.
Customer Compliant investigation and corrective action effectiveness verification & Closing for all quality / performance
Prior experience in taking a Design from Concept through manufacturing and entry into service (Complete Product Life cycle).
Exposure of Sheet Metal, Plastics component and tools design.
Demonstrated abilities in achieving cost savings (VA/VE) activities at organizational level & Design of Shortage Possible Process Flow.
Knowledge of various Quality Standards for enhancing the operational efficiency.
Benching marking and Reverse Engineering.
Preparations of BOM, Concern list, DFMEA, Design Control plan and Time Plan, and knowledge of various manufacturing process & techniques.
Correlating the physical test result with FEA and manual calculation result.
Co-ordination of their discipline drawings with other discipline drafts persons
Ability to deal with people diplomatically.
Willingness to learn.
Team Facilitator
Lever Type Round Recliner for automotive seat and for chair Filed for Indian Patent, patent Application No.1921/CHE/2012. PCT was under progress.
➢ IFB Automotive Pvt. Ltd., Bangalore April 2008 to Sept 2012 as Asst. Manager R&D
➢ Trident Power Craft Pvt. Ltd., Bangalore, India - Dec' 2006 to Apr' 2008- as Design Engineer
➢ Yashaswi Automotive Pvt. Ltd., Bangalore June' 2003 to Dec' 2006 Design Engineer (Contract Basis)
Projects undertaken: ➢ Project -1: "Automotive vehicle seat for Renault Nissan & BMW"
➢ Description: Design & Development for Automotive vehicle seat Front row & Second row) for RENAULT New structural design was carried out to produce low cost seat. And for BMW it was a Carry over design from Europe vehicle seat (front & second row seats) from Germany and it was launched in India for BMW Minicopper. Maintaining the change management system with respect to Global Team.
➢ Project -2: "Lever type round recliner (Low & High Strength) "
➢ Description: The present invention is in field of automotive seats recliners are not infinite adjustment & Low cost for seat back/backrest
Global in order to overcome this small Round Recliner was designed, with double action cam, 28 sector teeth to achieve more strength with low cost and it will lock desired position of a seat back/backrest over a wide range of reclining positions. This mechanism (recliner) was packaging study was carried out for different car (seat) like Maruthi suzuki (Swift, Alto), Toyota, and Ford.
➢ Project -3: "Multi-Body dynamic analysis in ADAMS"
➢ Description: A different type of analysis (Free play, Tuck Noise etc) was carried out to study the manufacturing feasibility of the product to achieve the customer specification. With respect to force, Displacement, Velocity, Acceleration. The boundary condition was considered the OEMS spec.
➢ Project -4: "Design & Development of Alternators"
➢ Description: Design & Development of Alternator from 180 KVA to 750KVA, New concept & Layout & part drawing based on the manufacturing feasibility with to respect to standard for single & double bearing and with New terminal arrangement by the placing the AVR (Automatic Voltage Regulator) in vertical position. BOM creation with respect to subassemblies
➢ Project -5: "Reverse Engineering & CAD Model"
➢ Description: execution of designing & Modeling for various auto components, assembling and 3D to 2D conversion for manufacturing drawing parts. Modal & structural analysis was carried out for ladder chassis. By considering the load on channel (Structures)
M.S in Automotive Engineering M.S.R.S.A.S, Campus at Bangalore, India Coventry University (UK) 2008 to 2011 (PT)
B.E in Mechanical Engineering Priyadarshini Engineering College, India Madras University 1999-2003
XII standard Hindu Higher Secondary School, Ambur Tamil Nadu, India 1998- 1999
X Standard Hindu Higher Secondary School, Ambur Tamil Nadu, India 1996- 1997