Site Manager
Descon Engineering Limited
مجموع سنوات الخبرة :16 years, 5 أشهر
Overall responsibility for the management of site activities including planning, organizing, integrating and directing of resources as required to complete work scope according to contracts Division of Responsibilities at Descon Oxychem’s plant expansion project.
Key Contributions:
Completed the project without any safety incident, well within timeline and budget.
Incharge Construction Management, 2017 to 2019
Oversee execution of projects at 5 major sites on the PAPCO pipeline project from Karachi to Multan each consisting of mogas storage, IFR tanks, transmix facility, closed drain system loading and gauging gantries, metering skids and pumps, and FW system. Interface with clients to clarify and finalize project scope. Collaborate with client’s team to secure approval of engineering documents. Review CMT to facilitate safe constructability of engineering team’s design. Monitor progress through regular stakeholder meetings.
Key Contributions:
Streamline engineering activities to proactively resolve issues and avoid inter-disciplinary conflicts.
Supervise design activities to ensure alignment with DCR and compliance with project budgets and schedules.
Led management of construction of a gas processing facility at NASHPA-1247 to process raw gas and separator gas from MELA field. Directed daily activities while preparing, supervising, and approving development of project from construction to pov. Report to senior project manager regarding project details, progress, risks, and opportunities.
Key Contributions:
Implemented use of most efficient construction methodologies.
Gained further experience in the construction of sales gas compressors, hot oil fired heaters, slug catcher, columns, reboilers, gas/diesel generators, LPG bullets, and auxiliary.
Documented all modifications to work scope and drawings in a timely fashion.
AMECFW Energia, S.L.U Spain gets project contract for two (2) Stoker Roto Grate Fired Boilers and Auxiliary Equipments, for their installation by SMDERI/CSIC-711 at Fatima Energy Power Plant, Sanawan, Pakistan.
Job responsibilities included,
• Support Project Management department in supervising, overseeing and assuring quality deliverables.
• Resolve site issues and coordinate with the erection company to avoid any procedural violation.
• Attend meetings for Boiler installation with Client and Construction Company and discuss site observations.
• Provide technical support to EPC contractor for construction and commissioning of Boiler.
• Assist with checking of material and equipment supplied for project and responding to client’s queries about them. Moreover, clarify any deviations found and assist the client in follow up to resolve any deficiency.
• Assist the client in following up about any component that are missing / damaged in the packing list. Advise the client to ensure the storage requirements for material and equipment are appropriate. Identify the deviations.
• Provide assistance with the interpretation of any engineering drawings that are provided by AMECFWES for erection.
• Assist the client in following up with any technical issues with supplied AMECFWES engineering documentation and with supplied materials and equipment.
• Provide technical assistance and guidance to the client in relation to erection and installation of materials and equipment in AMESFWES scope of supply.
• Advice the client to ensure that components are installed in accordance with AMECFWES and AMESFWES sub-suppliers requirements.
• Advise if AMECFWES materials, equipments, devices etc are not installed in accordance to project requirements.
• Participate in site walk down and punch listing activities prior to the completion of erection.
• Support to AMECFWES commissioning Technical advisor during period of transition between erection and commissioning/turning specific tasks
Hyundai Engineering get contract for the execution of ARL Up-gradation Project which comprises of a Preflash unit, Naphtha Isomerization unit, Diesel Hydrodesulphurization (DHDS) unit and Expansion of existing Captive Power Plant by 18MW (Up-gradation Proje.ct)
Job responsibilities includes,
• Review of Contract documents and supporting contracts administration in the preparation of sub contract documents for technical and commercial concerns.
• Preparation of bill of materials and coordinating with procurement for finalizing the trade subcontractors.
• Review of design calculations and drawings in comparison with contract drawings for both technical and commercial aspects.
• Review of shop drawings and advising the trade subcontractor for ease and suitability of construction.
• Preparation of Methods statements, Inspection & Test plans and Lifting Plans
Project Mechanical Engineer in Doosan Heavy Industries and Construction - Power Plant
Doosan is among the major EPC contractors in Middle East, Pakistan and across South Asia. Doosan provided services for the 2800MW at Rabigh Power Plant 2 in Kingdom of Saudi Arabia project included 4 x 700. Sub Critical Oil Fired Steam Generators (Boiler), Steam Turbines and BOP.
Area of responsibilities is 2 x 700 MW Subcritical Oil Fired Steam Generators (Boilers) with the steam capacity of 2350 tons per hour and Maximum Allowable working Pressure of 174 bar.
• Review of Contract documents and supporting contracts administration in the preparation of sub contract documents for technical and commercial concerns.
• Preparation of bill of materials and coordinating with procurement for finalizing the trade subcontractors.
• Review of design calculations and drawings in comparison with contract drawings for both technical and commercial aspects.
• Review of shop drawings and advising the trade subcontractor for ease and suitability of construction.
• Preparation of Methods statements, Inspection & Test plans and Lifting Plans for Boiler Construction includes Steel structure, Steam drum, Boiler Pressure Parts, Boiler Piping (Boiler Internal Piping includes Down-comers, Risers and Supply system and Main Steam Hot Reheat, Cold Reheat and Feed Water Piping), Air Pre Heater, Fans (Forced Draft, Induced Draft and Gas recirculation fan), and Boiler Non Pressure Parts.
• Review the commissioning procedures
• Resolving the technical issues that arise on daily basis, to support the field engineering teams and documenting the same for management information
• Visiting the sites to visualize practical problems and explain immediate remedies and attending the meetings to prepare project documents.
• Monitoring the work progress on daily basis and making & implementing 3-week’s schedule for construction activities.
• Monitoring the welding productivity on weekly basis and welder’s status.
• Attend the weekly meeting with client and Engineer for Boiler construction activities and site issues.
• Monitor the construction activates and review the RFI for Inspection at the completion of work.
• Monitor the critical welding (e.g. T91 high Alloy steel and T22 Medium alloy steel) and welding electrode quantity on site.
• Coordination with sub contractor for technical issues. Worked with the principle “Hard work helps to gain more experience in less time”
• Monitored the erection of 5 tiers Steel structure for the Boiler.
• Monitored the erection of Steam drum and down comer piping.
• Monitored the erection/fabrication/ground assembly of Wall Panels (including Roof, front, rear, left and right side wall panels).
• Monitored the erection of Tube bundles including Economizer, Re heater, and Super Heater tube bundles.
• Monitored the erection of Baffle wall panels and Arch wall panels. Monitored the erection of Headers, including front side headers, roof headers and Rear headers and inlet headers at bottom.
• Monitored the Welding, NDE and PWHT of All tubes and piping.
• Monitored the erection of Internal and External piping including link pipes, Main steam, cold re-heat, Hot Re-Heat, Feed water line, Utility piping and Miscellaneous Piping.
• Monitored the ducts, SCR and Air Pre Heater fabrication and Erection.
• Monitored the Hydro static test for HP system at 317 bar and MP system at 75 bar. Preparation of all Method statements, ITP's and documents for the erection activities.
•Monitor the Chemical Cleaning (Acid Cleaning for Boiler section and Alkaline cleaning for Pre Boiler Section) for Boiler.
Mechanical Engineer in Doosan Heavy Industries and Construction - Power Plant
Doosan provided services for the 175MWe Combined Cycle Power Plant project included 1no. Frame 9E GE Gas Turbine, 1no. HRSG, 1no. FUJI Electric Steam Turbine and BOP at Fauji Foundation Power Plant Daharki (Sindh) Pakistan.
• Managed the erection and commissioning activities of HRSG (Heat Recovery Steam Generator) with Diverter Damper included troubleshooting in commissioning, steam blowing, chemical cleaning, springs supports cold setting, harp assemblies, piping and structure installation, foundation arrangements etc. Also during commissioning LP super heater area support modification to control the LP steam temperature. LP super heater area tube plugging, Hot spot rectification, Control valves repairing and safety valves lapping & Trevi-test
• Managing the Major Inspection of gas turbine GE Frame 9E including First Major Over Haul and CI (Combustion Inspection), of Gas Turbine carrying out due to consecutive failures of combustion chambers and ensuring all inspection forms are duly filled and maintained in records.
• Replacement of GT Atomizing Air Cooler and Air inlet Filters and GT off line washing.
• Managed the erection of 4nos. storage tanks as per code API 650, of capacity ranging up to 12, 847m3.
• Liaised with client, technical field advisors and interfacing subcontractor at the construction and commissioning phases, ensured that all technical interface issues are raised and dealt within a timely manner.
• Coordinated material and resources with subcontractor and assisted subcontractor with drawings interpretations and clarifications.
• Participated in trouble shooting and investigation of failures of turbines during commissioning such as combustion chamber failures in gas turbine, unavailability of vacuum to start steam turbine etc.
• Managed the maintenance activities during commissioning phase of plant for gas turbine, steam turbine, HRSG and BOP.
• Monitored work progress through daily site visits, erection procedures, WPS, QC reports and concluded daily reports.
Above all, the Scope of Work involves supervising the entire project from installation to the completion of test runs & later run
The subject Power Plant is consisting of following major Equipment:
1. 1No. 126 MW capacity dual fuel operating GE 9E Frame- France makes Gas Turbine Generating set. (Gas fuel & liquid fuel)
2. 1 Nos. dual pressure Heat Recovery Steam Generators
3. 1 No. Fuji Electric-Japan Steam Turbine, 64 MW capacity.
4. 2 Nos. Aggretech - Germany make Emergency Diesel Generator, 2.48 MW (each) capacities, (model MTU 3300)
5. Installation & commissioning of Fuel Gas Conditioning System, Fire water system, Service water system, and Potable water system & DM water system, BOP Pumps and GRP Piping of MCW, ACW, Intake and Service & Potable Water Systems and Hydro tests of GRP Piping
EXPOUSER:
1. Preparation of relevant documents for to execute Project like preparation of Method of Statement, Installation Procedure, Inspection & Test Plan,
Checking & monitoring preservation of static & rotating equipments.
2. Operation philosophy of Combined cycle Co.gen. Power Plant, Auxiliaries like fuel handling system, compressed air system, cooling water system, RO Plant, D.M. water & soft water plant, auxiliary boiler, Heat recovery boiler and all auxiliaries, D.G.Sets.
Worked at Gresham’s Eastern as Project Engineer, areas of responsibilities are,
• To prepare Project planning schedule and its implementation
• To Design the Equipment according to Codes including (ASME, PED, ASTM)
• To check the production and its Quality control,
• Prepare quality control procedures, Quality Assurance Planes, WPS, PQR, WQT for the projects
• To Conduct Hydro Tests, Die Penetration Tests, Ultrasonic Tests, Radiography, Magnetic Particle Test according to Codes.
• To deal with Third Party for Inspections at different stages of the project and correspondence for the certification of the Equipment.
• To prepare all documents for the Certification according to Codes.
PROJECTS COMPLECTED:
• CDV 1800 : 18 tph and 50bar pressure Water Tube boiler with Economizer, pre-heater, De-aerator Tank, Blow Down Tank and all accessories for France according to PED (Certified By TUV Nord India)
• CDV 2500 : 25 tph and 12bar pressure Water Tube boiler with Economizer, pre-heater, De-aerator Tank, Blow Down Tank and all accessories for Italy according to PED (Certified By SGS Italia)
• PAEC: 8.5Tph and 12 Bar Pressure Fire Tube Boiler with all accessories according to ASME Codes.
• Azgard 9 : 20 tph and 12 Bar Water Tube Boiler with Economizer, De-aerator Tank, Blow Down Tank and all accessories according to ASME.
Working in the Mechanical & Utilities Department, as an Assistant Engineer. My current area of responsibilities as a Maintenance Engineer includes the following:
• Condition Monitoring for Predictive Maintenance of all rotary equipments of two main plants Polycondensation-I&II having 350 & 600 tons/day capacity along with Solid State Polymerization-I&II each having 250 tons/day capacity using MicroVib-P & Vibration Pen. Rotary equipment includes Pumps, Gearboxes, Agitators, Blowers & Crystallizers.
• Daily Inspection of all rotary equipment of plants, Poly-I&II and SSP-I&II.
• To follow up the daily scheduled jobs and activities using software MOGAN for Preventive Maintenance.
• To work with maintenance team to rectify the problem in minimum time.
• Planning & preparation of Annual Maintenance Schedule & execution on MOGAN system for Preventive Maintenance.
• To distribute the man power on their concern job.
• Making of budget of spare parts and other accessories of equipments on yearly basis and to keep spare parts in inventory.
• To Manage the Material regarding maintenance requirements using software CMMS (Computerized Maintenance Management System).
• Working on Shutdown of Polycondensation-I.
Primary responsibilities while working as Project Engineer in project, POLYCONDENSATION plant-II having 600 tons/day production. A plant by CTIEI (CHINA TEXTILE INDUSTRIAL ENGG. INSTITUTE).
• It includes planning of scheduled jobs of project, piping and equipment erection.
• To manage Material inventory that is to be handed over to contractor.
Follow-up the contractor to get desired progress.
• Erection & Commissioning of Rotary & Static equipments like pumps, Agitators, Gearboxes, Blowers & Conveying System.
I got Workers Welfare Scholarship during my Engineering Studies a sum of 60,000PKR/year. I was part of NED UET Hockey Team for Inter Universities Games I was part of HEC officials during 20th National Games Remained Head Boy for 2 years in my College