Automation Manager & Digital lead
M/s Hindalco Industries Ltd
مجموع سنوات الخبرة :17 years, 11 أشهر
A self-driven & result oriented professional with 15 years of exposure in Industry Automation and digitalization. Worked as
in implementing RFID based smart inventory management system to streamline finishing line coil tracking & enhance production.
Implementing smart roll management system at rolls hop unit through RFID & Siemens Location intelligent system.
Smart energy management System:
Successfully completed energy management system (EMS) project for real time energy consumption trending & cost control.
Roles and Assignments Handled in JSL (from
Involved in erection, installation & commissioning activities of Slitter Line
•Involved in Automation system and PLC programming
•Involved in site activities and functional testing of equipment
•Involved in I/O loop checking, P&ID tuning & functional testing
Technical Expertise: -
Digital Solution skillset:
IIOT Platform: Sound knowledge of PTC ThingWorx Platform integration & deployment with industrial control system.
OT Cyber Security: Understanding of IEC 62443 OT cybersecurity understanding & End to end deployment at plant level.
Predictive Maintenance Tool: Model based Aspen Mtell System
Condition Monitoring Tool: Neptunus Gear train online condition monitoring System.
Power BI Tool: Use for KPI monitoring & Optimization:
OT Cyber Security Tool:
Continuous Threat Detection (CTD): Basic understanding & configuration of CLAROTY Platform for OT asset utilization & visibility.
Next generation Firewall (NGFW): Basic understanding of configuration & firewall rules of Palo Alto(PA 220) next generation fire firewall use as Perimeter firewall for integration IT/OT.
Network management System (NMS):Installation & Configuration of Siemens NMS system for central network management .
Automation switches & Firewall (Siemens Scalance series): Basic configuration & firewall policy .
Secure Remote connectivity: Basic configuration of Siemens Sinema Remote connect server
Familiar with PLCs & Scada System:-
Siemens: Simatic S-7 300 / 400, CNC Controller Sinumerik 840D & Sinumerik 840Desl . Beckhoff Controller & Twincat Programming
Converteam (Now GE): HPCi System with P80i programming tools
Allen Bradley PLC system: RS Logix 5000
M1 Controller (Achenbach ) with Codesys programming tools
Scada System: Siemens WinCC, Ge Fanuc IFix, Allen bradly Factory talk View.
Familiar with Industrial Drive:
DC Drive:Siemens Simoreg 6RA70, Control Technique MentorII & Mentor MP
AC Drives:Siemens: MV drive SM 150(6.6KV), Synamics S120,
Converteam (GE) :MV7000 drive ( 3.3KV) HDI MV7312
Vacon LV 7000 Drives
Data Recorder: Hands on experience in IBA System & process analysis
Fire Protection System (Total Walther system): Fast 2000 Controller & Its
Power Equipment’s: Control and Power Switchgears (HT/LT), LV/MV Motors, MCCs, Transformers (HT & LT Distribution transformer) and Cranes.
Process Instruments and system:
Position Transducers, Pressure Transducers (Hydac & Rexroth), Speed Laser sensor (LDV), Flow Meters, Temperature Sensors, pressure control Valves, Load cells, ABB Mill mate Strip scanner system(strip centering), IMS Thickness X-Ray Gauge, LDV Laser speed measurement system, BFI Flatness Roll calibration & testing .
courses: Certified with Aspen Mtell System predicted maintenance tool. •Trained on PTC Thingworx platform (Preparing for fundamental Certification & professional certification) •Trained on OT Cyber security – ISA 32M Module (Preparing for Certification in progress) •Industrial Automation System training on Siemens S7/300 with step7 software from
courses: Certified with Hindalco Reliability Engineer Courses : certified PTC Fundamental IIOT Certificate Course : Certified with Mtell