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C MURUGANANDAM, Process Safety Engr

C MURUGANANDAM

Process Safety Engr·BiLFINGER Tebodin Middle East Ltd

United Arab Emirates

High school or equivalent, Process Design Engineering

Work experience

Total years of experience: 16 years, 5 months

Process Safety Engr

January 2019 - May 2021

BiLFINGER Tebodin Middle East Ltd

United Arab Emirates

January 2019 - May 2021

Company industry:
Oil & Gas
Job role:
Safety

Shift Supervisor

January 2018 - January 2019

India

January 2018 - January 2019

Job role:
Engineering

Process Engineer

January 2010 - January 2018

Nagarjuna Oil Corporation limited-Cuddalore

January 2010 - January 2018

Company industry:
Oil & Gas
Job role:
Engineering

Process Design Engineer

January 2008 - January 2010

Essar Engineering Service Limited

India

January 2008 - January 2010

Company industry:
General Engineering Consultancy
Job role:
Engineering

Shift Supervisor

January 2005 - January 2008

Tamilnadu Petro products limited-Chennai- Manali

January 2005 - January 2008

AREAS OF EXPERTISE:
* Line sizing, Pump Hydraulic Calculations, Equipment List, Line List, . NPSH
Calculation for Pumps, Preparations of material & energy losses in the plant,
calculation of unproductive Power, and Writing reports on equipment (reactor)
performance
* Process design of shell and tube heat exchanger
* Evaluation of above using API standards
* Preparation of PFD, P&ID for petrochemical plants
* Data sheets of Valves and pipe specification sheets
* Pipe sizing, Pressure drop calculation and wall thickness calculations
* Knowledge of international codes like ASME 31.3 and ASME 31.1, NFPA 14, 15
* Detailed design and preparation of layouts and isometrics
* Knowledge about Vent sizing and overflow sizing for Tank
* Process design of Tank sizing
* Knowledge about PSV, PRV and Steam Relief Valve as per API 520 Standard.
* Functional expertise of gas processing and operations of Oil & Gas Complex.
BiLFINGER TEBODIN MIDDLE EAST COMPANY-UAE
* Gap Analysis Studies
o Ruwais Refinery west-ADNOC- with Turnaround period
o Crude Distillation Unit
o Saturated Gas Plant
o Utility Area
* SR Heavy Naptha Hydrotreating unit
* Saturated LPG Spliter unit and Saturated LPG Treating unit
* Kerosene Hydrotreating unit
* Preparation of HSECES - Bhuhasa, Asab and Boruch for FEED project.
* Preparation of HSE Plan & Philosophy - Bhuhasa, Asab and Boruch for FEED project.
* Preparation of HSEMS - Bhuhasa for FEED project.
* Reviewed process-related hazards and hazardous events as identified in hazardous
operations reviews and project safety reviews.
* Identified new process hazards associated with scope or design changes,
and detailed all the ways in which a hazardous event could occur.
* Performed Layer of Protection Analysis (LOPA) for SIL.
* Designed pressure relief systems
* Experience in process safety management, risk management, LOPA facilitation, fire
protection and consequence analysis.
PROJECT HANDLED NAGARJUNA OIL CORPURATION LIMITED
* Experience of working as Construction Area on Crude Separation Unit (CSU), Sulfur
Recovery Unit (SRU), Amine Recovery Unit (ARU).
* Proved resourceful in managing Amine Sweetening Unit, Sulfur Recovery Unit.
* Erection and commissioning of Desalter, 2 phase separator operation, stripper column
operations, Reboiler, heat exchange operation, air fin fan cooler operation, pump around
pumps operation, Flash drum operation, water hydrocarbon separator operation.
* Hands-on-experience in conducting pre-commissioning, commissioning and start-up
activities of the Oil & Gas project (New GC 16) encompassing flushing, leak tests and
Nitrogen purging, chemical cleaning and internal inspection of vessels, columns, tanks,
etc
* Safe running of the plant without violating SOP & safety procedures
* Operate field equipment in accordance with operating procedures and approved safety
procedures to ensure effective process flows and optimum operational status of
equipment, Pertaining to Safe Operations of the Unit &operating the equipment’s as per
SOP, Change over operation of pumps, filters and blowers, and its maintenance.
* Accepts shift from off-going Operators with detailed log sheet of operational adjustments
and changes during previous shift and hands over job and completed own log sheet in an
orderly and efficient manner to incoming Operator / Takes over from the previous shift
Process Operator in the assigned process or utility area and receives handover
information with respect to irregularities, operational status, needed changes and
adjustments.
* To Sign work permits, follow on- going jobs, monitor the Contractors Activities and
Ensuring adherence to safety regulations with SOP’s
* Responsible for Material take off and based on isometric drawing.
* Erection and commissioning of piping and pipeline for CDU unit -coordinate with
contractors.
* Involved in pressure testing and installation of Heat Exchanger and Tank.
* Preparing the TRA considering construction, erection and pre-commissioning activities
and ensure all the hazards and risk associated with the activities are undertaken.
Erection and commissioned the following units:
* VDU (Vacuum Distillation)
* ADU (Atm. Distillation)
* Naphtha Hydrotreater
* Kerosene Hydrotreater (UOP)
* Reformer unit
* Fractionation unit
* Standardized and streamlined man power management
* Involved in the annual turnaround of the unit and inspected various columns, vessels
* Preparing the Assessment Report for Heat Exchangers and Fin Fan Coolers
* Preparing the Assessment Report for Column, Vessel, tank, Bullet and Sphere
* Experience in Reviewing PFD, P&ID’s, Standard operating procedures
* Reviewing of PFD, P&ID for (CDU, VDU) -Area A01, A02 and A04 for Detailed
Engineering
* Involved in Erection, Pre-commissioning-Commissioning activities
* Preparing and Mark up Sub turn over system (STOS) and Flushing Plan mark up
* Experience in Preparing Work packs for the plant system and preparing punch list,
loop diagrams for water flushing, Air flushing, Steam outs
* Preparing underground system, Single line diagrams for ISBL and OSBL
* Preparing the Steam flowing system for All Units-HP Steam, MP Steam andLP
Steam.
* Co-ordinate with Electrical and piping Engineer at the site in order to avoid
hazard and risks during the fabrication, cable routing for electrical line.
* Preparing the Pipe sizing, Pressure drop calculation and NPSH Calculation for Pump
(Fuel Oil Pump) in Fuel Oil Pipe Line from Jetty Area to Fuel Oil Storage Tank
-BOOT AREA

Job role:
Engineering

Education

Dimensional Academy of Engineering

January 2019

January 2019

High school or equivalent, Process Design Engineering

GPA (point): 7.5 out of 20

GPA (point): 7.5 out of 20

-

Annamalai University

January 2005

January 2005

High school or equivalent, Chemical Engineering

GPA (point): 7.25 out of 20

GPA (point): 7.25 out of 20

Annamalai University

January 2003

January 2003

Bachelor's degree, Chemical Engineering

GPA (percentage): 60.25%

GPA (percentage): 60.25%

Skills

API
Expert
API
Expert
ATM
Expert
ATM
Expert
CABLING
Expert
CABLING
Expert
CSU
Expert
CSU
Expert
ENGINEERING
Expert
ENGINEERING
Expert
FLASH
Expert
FLASH
Expert
FUNCTIONAL
Expert
FUNCTIONAL
Expert
GC
Expert
GC
Expert
GRAPHIC DESIGN
Expert
GRAPHIC DESIGN
Expert
HEWLETT PACKARD
Expert
HEWLETT PACKARD
Expert