AssistantManager
ABU DHABI
Total years of experience :40 years, 2 Months
Mentoring and facilitating of various LSSGB projects
*Developing of training materials and Conducting of
RCA-Root Cause Analysis (Basic /Inter/Advanced levels)
using Risk assessment; Impact analysis; C&E diagram,
NGT; 5 Why; Cause mapping; FMEA; Mitigation using
mistake proofing
* Elimination of waste using Lean principles as per
Japan methods
*Failure analysis recommendations and
implementation.
*Mentoring in report preparation of corrective action
(CAR / AEMS/ EHS) reports using RCA techniques
Etihad Airways Engineering
POBOX # 46550
ABU DHABI, UAE
PMO controller Jan 2015 -
Sep 2016
(1.9 year)
*Handling of PMO & BRM projects with business leaders
* Elimination of waste using Lean principles as per
Japan methods
in Quality - Business development and Continuous
Improvement : Since :
Responsibilities include:
* Engaging with Business Review Meeting (BRM) slides activities
* Preparation of minutes of meeting.
* Preparation and follow up of BRM RAIL ( Rolling action item list)
* Meet the respective BU leaders and coordinate to complete action items in time.
* Handling of
POBOX # 46550
ABU DHABI
ISO 9001 - 2000 Certified
Assessing and approvals of Welders & Plasma spray tests.
Metallurgical analysis of Air craft materials & Turbine blades,
creep analysis of turbine blades and field failure analysis.
Landing gear Nital Etch inspection test. MCD’S Analysis.
Hydrogen em-brittlement test by Reduced Step Load method
on plated samples.
Lonestar Technical and Industrial
Services(LTIS),
PO BOX # 6098, Abu Dhabi
Responsibilities include:
* Conducting all necessary metallurgical evaluation related to engine/aircraft manufacturer quality
control processes for plasma, plating, heat treatment and welding and issues the related lab reports.
* Failure analysis investigation for engine and aircraft components and issue necessary lab reports.
* Metallurgical analysis of manufactured and repair parts and Turbine blades iaw P& W
overhaul SPM; Creep analysis of turbine blades. (Spec like Rolls Royce Technical report
C180)
* Prepare and analyze weld and plasma test samples required for periodical certification for in house
and outside customer’s welders and plasma operators and issue the related certificates.
* Assist Repair, Material & Process engineering, other engineering groups and other department on
related matters as required.
* Assist in issuing standard metallurgical process and include in GAMCO Material and Process
manual.
* Hydrogen em-brittlement test of plated samples, using reduced step load and salt spray kit.
* Laboratory logistics and equipment maintenance management.
* Assessing and approvals of Welders & Plasma spray tests.
* Etch test on Landing gear parts.
* Material identification by Spot test methods.
* Hardness verification on Brake & Wheel components and Pylon Spar Box Ribs and other aircraft
parts during Repair & Overhaul.
* Evaluation/ Examination of Magnetic Chip Detectors and pressure and scavenge oil filters for
debris.
* Cross support for the chemical laboratory to carry out all routine and special investigation analysis.
* Chemical Analysis of Cleaning & Plating and Bearing Overhaul sections to maintain the process
capability.
M. CHANDRA MOULI CV, Mobile # 00971505642580; email : mcmouli2002@yahoo.co.in
Madduri Chandra Mouli CV; email : mcmouli2002@yahoo.co.in Page 5 of 9
3. Lonestar Technical & Industrial Services, P.O. Box # 6089, Abu Dhabi, U.A.E
Lonestar Technical & Industrial Services (LTIS) Owned by US citizens and is an ISO 9001-2000 accredited
and inspection service company. Involving in Materials testing and inspection for various industries like
Oilfield, Marine, Structural Industries. Environmental testing and monitoring. The Company’s services are
provided through its operating sections namely Metallurgy, Physical and Analytical Chemistry testing
Maintaining of QA/QC records, Mechanical, Metallurgical,
Field failure analysis, Corrosion tests and evaluation of
HIC/SSCC tests.
*Supervising the day to day activities and coordination with
Chemical and NDT departments.
*Evaluation of super alloys, industrial turbine blades, vanes
and blade samples
Testing of metallic and non-metallic materials, and evaluation of test results. Setting up and monitoring
implementation of internal QC systems and procedures for various functions of the section including testing
and reporting In accordance with ISO 9001-2000.
Mechanical testing including Tensile, Impact, Hardness, Bend test and metallurgical analysis of failed
components.
All the tests will be carried out with reference to the various international standards like
ASTM/ASME/AWS/API/ BS/ ISO/ EN /NACE/ISI; vessel codes BV/LR/ABS/DNV and product specifications.
Evaluation of super alloys, Industrial turbine vanes and blade samples for high temperature creep
and microstructure analysis( ALSTROM, DEWA etc., ).
Ferrite measurements by Volume fraction point count method (by volume fraction or ferrite scope or by
diagram method). Feroxyl test as per ASTM standards
Testing and evaluation of Corrosion test like HIC/ SSCC.
Asbestos fibers count in ambient air monitoring samples as per international standards.
4. Lonestar Technical Services, P.O. Box # 8817, Dubai, U.A.E:
Lonestar Technical Services (LTS) is Owned by US citizens and is an ISO 9001-2000, IEC 17025-1999
accredited and inspection service laboratory. Specializing in materials testing and inspection for the oilfield.
Marine, Industrial Sectors and Environmental testing and monitoring. The Company’s services are provided
through its operating sections namely Metallurgy, Physical, Marine, NDT and Analytical Chemistry testing
departments
Testing and evaluation of materials, through metallurgical or/ and replica metallography for condition
assessment/monitoring, investigation and failure analysis of operating equipment, co-ordination of testing
groups, setting up and monitoring implementation of internal QC systems and procedures for various
functions of the section including testing, analysis and reporting In accordance with ISO 9001-2000.
Led several investigations (more than 400) involving visual examination, initial photographic documentation,
drawing out outlined sampling plans and procedures. Using of Scanning Electron Microscope (SEM), co-
ordination and supervision of non-destructive evaluation, mechanical testing, chemical analysis,
factography, metallographic, corrosion tests etc., preparation of preliminary and final reports containing
discussion of findings in required details and final conclusions.
The Physical-testing department of the LTS consists of tensile testing; Vickers hardness, impact, and
hydrogen induced cracking (HIC), Sulphide Stress Corrosion Cracking (SSCC) testing facilities. This
M. CHANDRA MOULI CV, Mobile # 00971505642580; email : mcmouli2002@yahoo.co.in
Madduri Chandra Mouli CV
Mechanical, Metallurgical, NDT, field failure analysis, testing
of metallic and non-metallic products. Maintenance of
QA/QC documentation
department involved in tensile, hardness, impact, HIC and macro examination of the metallic materials.
Heat treatment process control, NDT, field failure analysis.
Maintenance of QA/QC documentation
6. Alladi Drilling Equipment
More than 30 years of experience in various filed like Industrial (Rock drilling manufacturers) Experience
(
Heat treatment process control and field failure analysis.
Maintenance of QA/QC documentation.
Water Development Society
I.E. Moulali
Hyderabad - INDIA
Rock Drilling Equipment Mfg
Chemist and
Heat treatment
In- charge (QC)
One of the leading Heat treatment process control unit for Rock Drilling Rig Accessories (water wells
drilling)
( 9 Years)
*Chemical, Metallurgical, Heat treatment process control,
NDT and field failure analysis. Implementation of SQC
techniques.
M. CHANDRA MOULI CV, Mobile # 00971505642580; email : mcmouli2002@yahoo.co.in
Responsibilities included Job planning, defining process parameters, equipment and material management,
staff and labor management, heat treatment services and quality control using Statistical Quality Control.
Implementation of Quality Control system and monitoring of documents in accordance with national
Standards.
Processes included direct annealing, Normalizing, Spherodizaton Annealing, Stress relieving, Hardening
and Tempering, Gas Carburizing, Case hardening process.
8. Water Development Society (WDS) IE Moulali, Hyderabad, India.
and in-Charge for Heat treatment plant.
Implementation of Quality Control system and monitoring of documents in accordance with national
Standards.
Responsibilities included material characterization through metallurgical analysis, macro examination, non-
metallic inclusion rating, grain size measurement,
Chemical analysis of ferrous and non ferrous metallic materials and grading the materials to the relevant
standards.
Forged components for grain flow consistency, inclusion rating and grain size measurements.
Tungsten Carbide & Tantalum Carbide button bits for microstructure, Grain size, Eta-Phase, Porosity,
Density etc as per ISO standards
Major Equipment’s Handled:
* Scanning Electron Microscope (SEM) including EDAX, Cambridge make (at VIMTA LAB) and SEM-ISI
make (at LTS)
* Universal-Tensile Testing machines (Computerized, Pneumatic and Hydraulic machines ranges from 5
kn. to 1000 kn.500 kg to 10, 000 kgs Capacity),
* Hardness Testing machines (Rockwell, Brinell, and Vickers, ). Portable hardness testers Krautkramer
make MICRODUR II and MIC 20.
* Micro hardness tester BUEHLER MICROMET II.
* Ultrasonic-Dye Penetrate and Magnetic particle testing equipment’s
M. CHANDRA MOULI CV, Mobile # 00971505642580; email : mcmouli2002@yahoo.co.in
Madduri Chandra Mouli CV
* Metallurgical Microscope with computer image capturing systems.
* Charpy Impact testing machines ( Charpy and Izad )
* Metallographic specimen preparation
Conducting Training classes & Facilitation
* Ability to handle the projects and manpower at various levels.
* Communication and coordination with colleagues and superiors.
* Marketing exposure for technical discussions and service sales.
* Conducting Statistical Quality Control training classes.
* Conducting process control capability through SQC Techniques.
* Report preparations.
Master Lean Six Sigma Black Belt Specialized in Continuous improvement tools using Lean and Six Sigma tools
courses: Certified Quality Engineer (CQE) from ASQ -USA * Certified Lean Six Sigma Black Belt (CLSSBB
courses: Specializations: Mathematics, Statistics, Operation Research, Dynamics and Computer programming. * Certified Lean
courses: Specializations: Statistical quality control and conducting projects
courses: IRCA Certified ISO 9001-2000 Lead Auditor Training Course from TUV Middle EAST, Abu Dhabi