Chaudhary Muhammad Ayub Rabbani

Coordination with Engineering teams in numerous commissioning projects like Yogurt Pasteurizer, Ice cream Pasteurizer, CIP Plants Alfatek & Alcip, Sidel and Blue Molding Machine, Gram Equipment Machine for Ice cream and wafer goodies, Tecon Machine for wafers, Primodan Filler Machines (2 Row, 3 Row, 4 Row), Erca Formseal machine for fruited Yogurt, Rokk Freezers & Rokk Rotary Machine for Ice cream cups, allocated the basic requirements for Engineering teams, provided work force teams and day-to-day report to the operations manager.

I got good experience in processing of Cultured Yogurt, Cultured Sour cream, Ayran, Different categories of mix for ice cream, Base Mix for Fruited Yogurt, Drinking Yogurt, Processing of Wafer cones, Round wafer
Managed 9-hour rotating shift in Production Area. Accountable for Safety, Production, Quality, and Cost Controls. Chosen as member of Emergency Response Team for entire site responsible for communications with emergency officials.
Key Accomplishments:
• Maintained outstanding Safety record with zero incidents in 2 years.
• Consistently recognized for Valued Contributions.


My Job Descriptions:

Coordination with Supply Chains Management, Quality Control Management and Engineering Department, Manage day-to-day work order plans including packaging materials and trains production team to best optimum level of production, prepared weekly duty roosters for my team. Daily reporting to Production Manager and Operations Manager.


I directly supervise production employees to maximize productivity on assigned shifts and areas. This includes planning, assigning and directing work, coordinating weekly Continuous Improvement (CI) meetings, addressing product and employee complaints and resolving problems. I carry out supervisory responsibilities in accordance with the Company’s policies.

I work with plant management and other supervisory staff to assign, direct, review and monitor work of supervised staff to maximize productivity in the plant.

I ensure proper procedures are in place and being followed for production efficiency, quality of product, employee safety, and state and federal guidelines.

I inspect products to verify conformance to specifications and directs setup and adjustments to machines.

I coordinate production schedules and estimates worker hour requirements for completion of job assignments.

I evaluate needs in production for daily assignment of duties; establishes or adjusts work procedures to meet production schedules.

I recommend improvements to production methods, equipment performance and quality of product.

I analyze and resolve work problems, or assists workers in solving work problems.

I collaborate with other supervisors to coordinate activities of individual departments.


I provide supervision of assigned employees in scheduling and daily activities, ensuring effective selection, retention, feedback, disciplinary action and performance management. If a collective bargaining agreement exists, may participate grievances or other contract related activities and discussions.

I train and instruct employees regarding production and equipment standards and processes, oversees instruction, implementation and enforcement of policies as they relate to employees.

I perform other duties as assigned.

I got good experience in Nestle Pakistan Ltd during my career from as follows:

Yogurt Processing

In the mid of 2006 I have been transferred in Yoghurt Processing and during my job I got promotion and now have been working as a “Process Specialist”. I have experience to process different products of chilled dairy (Set & Stirred Yogurt) like Plane yogurt, Fruit yogurt, Flavoured yogurt and Spicy yogurt.

Ingredients mixing

To check the quality and quantity of raw material with accurate weighing.
To assure the better mixing of the ingredients.
To select the high quality of the material after testing.


Standardization

To standerdize the batch as per recipe and parameters.
To Check the status of quality for raw material.
To ensure the parameters like fat, LR, pH etc. after testing in the product.
Milk decreaming, ingredients transfer, proper mixing and stabilizing.



Homogenization

To ensure the homo pressure as per SOP and QMS.
To check out the leakages of product and hydrolic oil during processing.
To ensure the proper working of both stages of homogenizer.
To check out the abnormality if any, during and after the production.
To review the parameters as per requirement after testing homo index of the product.

Pasteurization

To monitor the pasteurization temperate as per SOP and QMS.
To monitor the CCP temperature as per SOP and QMS.
To fill up the per hour monitoring log sheet.
To ensure the Calibration of CCP after every three months span and recording.

Culture Media Application

To ensure the activation and proper handling of culture for various yogurt products.
To ensure the culture, if it is within application date.





Incubation

To ensure the proper incubation process.
To check the product as per defined time table in order to escape the bad taste.
To assure the chemical and physical properties.
To assure the addition of fruits, spices etc.,
To assure the pH and acidity of finished products.

Cleaning In Place

To ensure the automatic and manual Cleaning of processing equipments.
To ensure the concentration of lye and acid as per SOP and QMS.
To ensure the pH of last water of CIP.

During this I also experienced different types of troubleshooting.





UHT PROCESSING (2005-2006)

In the start of 2005 I have been transferred in UHT Processing and promoted as Senior Process Operator and worked on different plants like PALA 307, APV, VTIS and Alfa Laval and have well knowledge about Homogenization, UHT Treatment, CCPs, Deaeration, THE & PHE systems, CIP Concentration etc.



TETRA FILLINGS (2003-2004)

In Nestle Pakistan Ltd, I started my job in Tetra Filling Hall as a Filling Operator and worked on different filling machines like TBA-21, TBA-8, TBA-19, TBA-9, TWA-19 and TWA-9.