Chris Sabu, Welding Inspector,QA/QC

Chris Sabu

Welding Inspector,QA/QC

Al fara'a Group

Location
United Arab Emirates - Al Ain
Education
Bachelor's degree, Mechanical Engg
Experience
15 years, 0 Months

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Work Experience

Total years of experience :15 years, 0 Months

Welding Inspector,QA/QC at Al fara'a Group
  • United Arab Emirates - Al Ain
  • My current job since June 2013

Reviewing, witnessing & approving Procedure Qualification Record (PQR) for
qualifying Welding Procedure Specification (WPS); monitoring stage wise
welding jobs including pre-heating, post heating & post weld heat treatment
Undertaking inspection of welding of various parent material (similar &
dissimilar) with same or dissimilar thickness; inspecting & monitoring joint
edge preparation parameters, such as root face, root gap, bevel angle as per
applicable WPS & approved drawings; planning & executing PQR as per client
requirements
Controlling weld parameters like pre-heating, inter-pass temperature, heat
input, inter-pass cleaning, post heating, gas purging & backing as per WPS &
PQR requirements; performing visual inspection of fabrication and site welds
Performing inspection of Enamel & Epoxy Paint Coating and ensuring the
coating layer has required Dry Film Thickness (DFT)

Quality Control Engineer at AFCONS INFRASTRUCTURE PVT LTD
  • India
  • May 2012 to May 2013

Project---Cable Stay Bridge project.

Prepare PQR (Procedure Qualification Record) and WPS (Welding Procedure Specification).
Successfully completed the fabrication work for the deck anchor supports.
Unique double flare-bevel joints of deck anchors tested and confirmed ok with ultrasound scanning.
Monitored the complete fabrication of launching girder system
Prepared and submitted reconciliation statement for structural steel works of net 800 metric tonnages.
Designed ingenious jigs and panned out the welding sequence to control the weld distortion of deck anchors.
Submitted a presentation on the installation and operation of launching girder for the MSRDC and RITES (PMC of Central Railway) prior to first segment casting of bridge.
Preparation of FQP (Field Quality Plan).
Conducted welder performance test in FCAW, SMAW, GMAW processes

Engineer-Projects at Gammon India Ltd
  • India
  • May 2009 to April 2012

Project
5X660MW Supercritical Thermal Power Plant
Completed 1500 MT of structural steel works for twin flue and triple flue liner.
Complete fabrication and installation of slipform 40-yoke system.
Monitored radiographic testing of all weld joints.
Supervised erection of high rise structure at 275m conforming to FQP protocols.
Inspection of raw materials and welding consumables as per norms.
Maintain all QA/QC protocols like dimensional check and joint inspection reports.
Inspected 3 layer painting coating of zinc phosphate primer, metallic iron oxide and enamel polyurethane coating having coating thickness of 100 DFT.
Review of WPS and Procedure Qualification Record (PQR).
Prepare and submit monthly billing to clients.
Submit monthly reconciliation statement with rolling margin allowances.
Conducted welder performance and procedure test in STUD welding.

Career Highlights.
Timely completion of structural works for triple flue and twin flue liner works.
Timely completion of deck anchor fabrication with ultrasonic testing.
Fabrication and erection of bridge launchers over HT cable line for Central railway project.

Education

Bachelor's degree, Mechanical Engg
  • at Kerala University
  • May 2009

mechanical engineering

High school or equivalent, Science
  • at ICSE
  • January 2005

Science stream.

Specialties & Skills

Procedure Review
Metal Fabrication
Quantity Surveying
Welding Inspection
Quality Assurance
CABLEADO
ENGINEERING
MICROSOFT WORKS
PROCESS ENGINEERING
QUALITY
QUALITY CONTROL
SCANNERS
SPECIFICATION
WELDING

Languages

English
Expert
Arabic
Beginner
Hindi
Expert

Training and Certifications

CSWIP 3.1 (Certificate)
Date Attended:
August 2014
Valid Until:
August 2019

Hobbies

  • making models
    Bronze medal in aero design and fabrication conducted by SAE(Society of Automotive engineering)