Corrosion Engineer
Adnoc Offshore
مجموع سنوات الخبرة :21 years, 1 أشهر
• Technical Services on corrosion management, corrosion susceptibility reviews and flow assurance integrity KPI
• Responsible for complete UZ and Artificial Island field corrosion control and chemical management for both topside and sub-sea assets under KPI governance model
• Various Oil field and Production Chemical (viz. OCI, GCI, Oil & Water Biocides, scale inhibitor, antifoam, O2 scavenger, Coagulant etc.) treatment controls
• Complete CP management overview, review and technical solution governance
• Complete oil field chemical supply chain and delivery control assurance with a robust KPI dashboard to assure OU chemical availability to support plant availability
• PFR & RCA, Selection of materials/ alternate materials, material degradation and corrosion susceptibility analysis
• Responsible for controlling various Pigging Operations incl. Intelligent Pigging
• Managing Corrosion & Chemical Contractors and delivering weekly / monthly reports
• Controlling various field trials of chemicals
• Inspection, NDT and RBI supports
• Liasioning with other Facility Integrity (FI) sub-groups like Technical, Sub-Sea, well integrity and other BU/OU viz. audit, engineering, commissioning technical supports.
• Managing the corrosion contract team and mentoring fresh incumbent Developees
• Technical SOW development and Service Contractor technical/ welfare management
• Drive & strive for 100% HSE governance to motivate HSE observation reporting
An idea placed during ASNT online forum on the novel application of ECT .
1. The concept to use suitable multi-channel PECT (pulsed eddy) bobbin coil
wrapped around the routine cleaning pig ( removing magnets) with customised foot
print probe/ hall sensors/receiver /IS battery gadget integrated on the module
Rank Holder
TECHNICAL SKILLS/ COMPETENCIES & ACCOMPLISHMENT
Performance on KPA and delivering KPI for process corrosion control and integrity management
Presenting monthly CMS KPI compliances and identifying bad actors/gaps to plan dynamic work program
to prevent future recurrence
Corrosion Control and Flow Assurance Monitoring by KPI governance by an alert and focused team work
Chemical treatment optimization and Microbiologically Induced Corrosion (MIC) assessment
Passion and practice to implement and work for 100% HSE focused as role model for company, people &
asset with BBS culture and mindset transformation towards safety values
Oil Field Chemical supply chain management portfolio with a daily tracker dashboard to map & monitor
chemical inventory level to prevent shortfalls and out of stock scenario under a KPI dashboard
Selection of materials and alternate materials fit-for-purpose for the operating envelope
Interfacing Lab for process KPI mapping of Injection water performance parameters and corrective actions
Plant Failure Reports PFR and Metallurgical/ Corrosion RCA to recommend to prevent failures
ASNT NDT Level III Expert Services (RT, UT & MT)
Monitoring PM frequency & optimizing the maintenance schedule in line of RBI and Corrosion Loops
Welding Control and review of WPS and can handle Repair Welding in diverse cases (non-core)
Vendor appraisals, Contractor management & development. Conversant with wide ranging international
codes like ASME Sec. I, II, III (NB, NC, ND), V, VIII Div.1 &2, IX, TEMA, NACE, API Standards
Identification and establishment of oil field corrosion Lab
In-House FFS study of critical exchanger at KNPC-Shuaiba to assess per API 571
Organize capsule training to digest technical elements to key workforce.
Managing Plant asset Integrity, corrosion, materials degradation and chemical management challenges
Providing cross asset/BU technical solutions related to integrity and material failures.
Idea generation and Brainstorming to generate unique novel ideas from “concept-to-reality” for OU
CAPEX/OPEX cost saving under Project Light
People Selection Panel to interview integrity personnel
Target delivery through compassionate engagement of task force
HSE focused BBS culture development with workforce motivation under competitive platform
Production Technical Services & Asset Integrity in Corporate Operations
Management of application and performance tracking of various Oil Field
Chemicals (OFC) thro’ a CMS Contractor. The performance mapping is on daily
basis thro’ a robust KPI module with a risk/reward protocol which calls for lots of
technical and business sensitive negotiations and deliberations. Optimization of
chemicals and study of alternate chemicals under dynamic corrosive conditions.
Title -21 Special Project handled :
Project Light Innovative - Novel In-Line Inspection (ILI) integration with
routine pipeline cleaning pigging ( not realized / concept stage )
on “Integrity assessment of gas pipeline ASME B 31.8” at
Gail Training Centre (GTI), Noida
Attended and presented (
Injection water filters are integral part of water management in upstream to get
clean water for sub-surface injection to maintain reservoir pressure. Quality of
injection water managed thro’ injection water filter w.r.t. lower TSS and oil-in-water.
Increased need for backwash due to higher DP needs an in-depth analysis.
Envisaged that walnut shell filter can act as breeding room for micro-bacteria and
can create solid & hard biomass inside the filter media. Project challenge accepted
.
Title -19 Special Project handled :
Development of executive Corrosion Control Metrices (CCM) Workbook
Intertek Capsis UK for Rajasthan Asset On shore
Company KNPC, Shuiaba Refinery is one of the World’s oldest Refinery and still maintaining it’s
performance standard to world class level by proficient management of HR, Material
Management and latest Technology retrofitting as much as possible.
An imported ( Italy) Breachlock Exchanger onto which inlet and outlet nozzle body
has been badly grooved out during removal of hydrotest end-cap. The exchanger
was PWHT and this deep groove has been subjected to FFS study and the
groove/dents accepted as-it-is without PWHT but with edge smoothening.
Title -15 Special Project persued :
Retrofitting with Electronic On-Line Probe which can operate both in Oil-
Water-Gas multiphase
the Asia’s largest grassroot integrated Refinery
with Petrochemicals hub. After the implementation of it’s Expansion Project for the new
Refinery Complex it will be World’s Largest Refinery. Technology from UOP and
Technical Support from BECHTEL .
Role &
Responsibility
* Inspection & Corrosion Integrity Management of FCCU Unit
* NDT & General Inspection & Corrosion Controls
This is a typical and critical retrofitting welding between new Static Cast WYE
Fitting H46M and Centrifugally Cast old, aged, carburised Straight Tube H 39WM.
Standard ABB Lummus WPS did not work due to uncontrolled weld cracking. This
is a serious concern problem as Plant Start-Up is concern. Handled the problem
very successfully by brainstorming indeginious procedure applying detail Weld
Metallurgy by high Ni alloy buttering crack arrestor technique.
Title -13 Special Project handled :
Worked on Auto Refrigeration and Brittle Fracture of Equipment pertaining
to petrochemical oliphin area on cold equipment
A challenge to JSW undertaken by in-house effort wherein the detail methodology
of multimetal-multilayer refurbishment repair welding procedure developed,
successfully mocked & applied on-Job. Refurbished Screws are put back in full
load service of different HD polymer slurry extrusion with no failure till last 1 year.
Title -12 Special Project handled :
Successfully handled Retrofitting Repair Welding of Naptha Cracker Coil
Superalloys by controlling emerging Cracks during Welding
To derive Critical Exposure P/T Curve to assess risk w.r.t. individual Vessel’s MOC
MAT to aware, educate, Process Panel Operators to mitigate risk of Brittle
Fracture of Equipment during after auto refrigeration Re-Pressurisation events.
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Title -14 Special Project handled :
Independent Evaluation of fitness-for-purpose FFS as per API 571
Attended NITIE’s Competency Mapping Program (FIRO-B & Emotional Intelligence
Purpose of this group capsule training is share and educate for the technical tips to
field operators for monitoring the equipment parameters, which are indicative of
the system malfunction. Example . Basics of Heater Tube Metallurgy, it’s Failure
Mechanism and easy prediction & identification, Preventive Maintenance of
Rotating Pump Shafts, Importance of
The concept is to outsource costly instruments & facility dependable Technical
Expert Service ( full/part) where none is available in Plant. This will open up
knowledge base and industrial demands to HPL an Academic Institute
respectively. HPL will not have to procure costly instrument but will control &
execute expert services through Academic Institute under common minimum
interest dialogues and Feel Good factor.
Title -10 Special Project handled :
Offering NDT Level III Services to neighbouring Power Plant for Extensive
Analytical Study of one Failing 110 MW Boiler Steam Drum Shell Welds and
subsequent Corrective Action Implementations
Incidental Failures of 25Cr-35Ni Process Naptha Coil Heater Tube are analysed
for their diverse causes and recommendation offered to eliminate vital causes
behind failures and Maximum Operating TMT Limit Setting guided. Played a Key
Role in Process Improvement and Plant Reliability
Title -4 Plant wide Corrosion Management thro’ Maintenance Coating
A 15 years old 110 MW
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