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DEBASIS MITRA, Corrosion Engineer

DEBASIS MITRA

Corrosion Engineer·Adnoc Offshore

India

Bachelor's degree, Metallurgy

Work experience

Total years of experience: 21 years, 1 months

Corrosion Engineer

July 2014 - April 2022

Adnoc Offshore

Abu Dhabi, United Arab Emirates

July 2014 - April 2022

• Technical Services on corrosion management, corrosion susceptibility reviews and flow assurance integrity KPI
• Responsible for complete UZ and Artificial Island field corrosion control and chemical management for both topside and sub-sea assets under KPI governance model
• Various Oil field and Production Chemical (viz. OCI, GCI, Oil & Water Biocides, scale inhibitor, antifoam, O2 scavenger, Coagulant etc.) treatment controls
• Complete CP management overview, review and technical solution governance
• Complete oil field chemical supply chain and delivery control assurance with a robust KPI dashboard to assure OU chemical availability to support plant availability
• PFR & RCA, Selection of materials/ alternate materials, material degradation and corrosion susceptibility analysis
• Responsible for controlling various Pigging Operations incl. Intelligent Pigging
• Managing Corrosion & Chemical Contractors and delivering weekly / monthly reports
• Controlling various field trials of chemicals
• Inspection, NDT and RBI supports
• Liasioning with other Facility Integrity (FI) sub-groups like Technical, Sub-Sea, well integrity and other BU/OU viz. audit, engineering, commissioning technical supports.
• Managing the corrosion contract team and mentoring fresh incumbent Developees
• Technical SOW development and Service Contractor technical/ welfare management
• Drive & strive for 100% HSE governance to motivate HSE observation reporting
Company industry:
Oil & Gas
Job role:
Oil and Gas

July 2020 - January 2022

ADNOC OFFSHORE – UPPER ZAKUM FIELD

July 2020 - January 2022

An idea placed during ASNT online forum on the novel application of ECT .
1. The concept to use suitable multi-channel PECT (pulsed eddy) bobbin coil
wrapped around the routine cleaning pig ( removing magnets) with customised foot
print probe/ hall sensors/receiver /IS battery gadget integrated on the module
Company industry:
Oil & Gas

Lead

July 2014 - December 2017

ZADCO

United Arab Emirates

July 2014 - December 2017

Rank Holder
 TECHNICAL SKILLS/ COMPETENCIES & ACCOMPLISHMENT
 Performance on KPA and delivering KPI for process corrosion control and integrity management
 Presenting monthly CMS KPI compliances and identifying bad actors/gaps to plan dynamic work program
to prevent future recurrence
 Corrosion Control and Flow Assurance Monitoring by KPI governance by an alert and focused team work
 Chemical treatment optimization and Microbiologically Induced Corrosion (MIC) assessment
 Passion and practice to implement and work for 100% HSE focused as role model for company, people &
asset with BBS culture and mindset transformation towards safety values
 Oil Field Chemical supply chain management portfolio with a daily tracker dashboard to map & monitor
chemical inventory level to prevent shortfalls and out of stock scenario under a KPI dashboard
 Selection of materials and alternate materials fit-for-purpose for the operating envelope
 Interfacing Lab for process KPI mapping of Injection water performance parameters and corrective actions
 Plant Failure Reports PFR and Metallurgical/ Corrosion RCA to recommend to prevent failures
 ASNT NDT Level III Expert Services (RT, UT & MT)
 Monitoring PM frequency & optimizing the maintenance schedule in line of RBI and Corrosion Loops
 Welding Control and review of WPS and can handle Repair Welding in diverse cases (non-core)
 Vendor appraisals, Contractor management & development. Conversant with wide ranging international
codes like ASME Sec. I, II, III (NB, NC, ND), V, VIII Div.1 &2, IX, TEMA, NACE, API Standards
 Identification and establishment of oil field corrosion Lab
 In-House FFS study of critical exchanger at KNPC-Shuaiba to assess per API 571
 Organize capsule training to digest technical elements to key workforce.
 Managing Plant asset Integrity, corrosion, materials degradation and chemical management challenges
 Providing cross asset/BU technical solutions related to integrity and material failures.
 Idea generation and Brainstorming to generate unique novel ideas from “concept-to-reality” for OU
CAPEX/OPEX cost saving under Project Light
 People Selection Panel to interview integrity personnel
 Target delivery through compassionate engagement of task force
 HSE focused BBS culture development with workforce motivation under competitive platform
Company industry:
Oil & Gas
Job role:
Information Technology

May 2012 - June 2014

Cairn India Limited - Rajasthan assets

May 2012 - June 2014

Management of application and performance tracking of various Oil Field
Chemicals (OFC) thro’ a CMS Contractor. The performance mapping is on daily
basis thro’ a robust KPI module with a risk/reward protocol which calls for lots of
technical and business sensitive negotiations and deliberations. Optimization of
chemicals and study of alternate chemicals under dynamic corrosive conditions.
Title -21 Special Project handled :
Project Light Innovative - Novel In-Line Inspection (ILI) integration with
routine pipeline cleaning pigging ( not realized / concept stage )

Sr. Manager

May 2009 - June 2014

CAIRN INDIA LTD

India

May 2009 - June 2014

Production Technical Services & Asset Integrity in Corporate Operations
Company industry:
Oil & Gas
Job role:
Management

Director

September 2011 - January 2013

September 2011 - January 2013

on “Integrity assessment of gas pipeline ASME B 31.8” at
Gail Training Centre (GTI), Noida
 Attended and presented (
Job role:
Management

September 2011 - July 2012

Cairn Energy India Limited - Rajasthan assets

September 2011 - July 2012

Injection water filters are integral part of water management in upstream to get
clean water for sub-surface injection to maintain reservoir pressure. Quality of
injection water managed thro’ injection water filter w.r.t. lower TSS and oil-in-water.
Increased need for backwash due to higher DP needs an in-depth analysis.
Envisaged that walnut shell filter can act as breeding room for micro-bacteria and
can create solid & hard biomass inside the filter media. Project challenge accepted
.
Title -19 Special Project handled :
Development of executive Corrosion Control Metrices (CCM) Workbook

August 2011 - December 2011

Cairn Energy India Limited

India

August 2011 - December 2011

Intertek Capsis UK for Rajasthan Asset On shore
Company industry:
Oil & Gas

Technical support

January 2008 - February 2009

Kuwait National Petroleum Company

Kuwait

January 2008 - February 2009

Company KNPC, Shuiaba Refinery is one of the World’s oldest Refinery and still maintaining it’s
performance standard to world class level by proficient management of HR, Material
Management and latest Technology retrofitting as much as possible.
Company industry:
Oil & Gas
Job role:
Information Technology

August 2008 - September 2008

Kuwait National Petroleum Company

Kuwait

August 2008 - September 2008

An imported ( Italy) Breachlock Exchanger onto which inlet and outlet nozzle body
has been badly grooved out during removal of hydrotest end-cap. The exchanger
was PWHT and this deep groove has been subjected to FFS study and the
groove/dents accepted as-it-is without PWHT but with edge smoothening.
Title -15 Special Project persued :
Retrofitting with Electronic On-Line Probe which can operate both in Oil-
Water-Gas multiphase
Company industry:
Oil & Gas

Sr. Manager

September 2006 - October 2007

Central Engineering Services - Inspection & Corrosion

India

September 2006 - October 2007

the Asia’s largest grassroot integrated Refinery
with Petrochemicals hub. After the implementation of it’s Expansion Project for the new
Refinery Complex it will be World’s Largest Refinery. Technology from UOP and
Technical Support from BECHTEL .
Role &
Responsibility
* Inspection & Corrosion Integrity Management of FCCU Unit
* NDT & General Inspection & Corrosion Controls
Job role:
Management

Sr. Engineer

February 2001 - September 2006

Central Engineering Inspection Services

India

February 2001 - September 2006

Job role:
Engineering

April 2005 - January 2006

Haldia Petrochemicals Limited

India

April 2005 - January 2006

This is a typical and critical retrofitting welding between new Static Cast WYE
Fitting H46M and Centrifugally Cast old, aged, carburised Straight Tube H 39WM.
Standard ABB Lummus WPS did not work due to uncontrolled weld cracking. This
is a serious concern problem as Plant Start-Up is concern. Handled the problem
very successfully by brainstorming indeginious procedure applying detail Weld
Metallurgy by high Ni alloy buttering crack arrestor technique.
Title -13 Special Project handled :
Worked on Auto Refrigeration and Brittle Fracture of Equipment pertaining
to petrochemical oliphin area on cold equipment
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

April 2004 - April 2005

Haldia Petrochemicals Limited

India

April 2004 - April 2005

A challenge to JSW undertaken by in-house effort wherein the detail methodology
of multimetal-multilayer refurbishment repair welding procedure developed,
successfully mocked & applied on-Job. Refurbished Screws are put back in full
load service of different HD polymer slurry extrusion with no failure till last 1 year.
Title -12 Special Project handled :
Successfully handled Retrofitting Repair Welding of Naptha Cracker Coil
Superalloys by controlling emerging Cracks during Welding
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

August 2004 - September 2004

Haldia Petrochemicals Limited

India

August 2004 - September 2004

To derive Critical Exposure P/T Curve to assess risk w.r.t. individual Vessel’s MOC
MAT to aware, educate, Process Panel Operators to mitigate risk of Brittle
Fracture of Equipment during after auto refrigeration Re-Pressurisation events.
cv_dm Page 7 of 10
Title -14 Special Project handled :
Independent Evaluation of fitness-for-purpose FFS as per API 571
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

January 2003 - January 2004

January 2003 - January 2004

Attended NITIE’s Competency Mapping Program (FIRO-B & Emotional Intelligence

Surface

October 2003 - December 2003

HALDIA PETROCHEMICAL LTD

India

October 2003 - December 2003

Purpose of this group capsule training is share and educate for the technical tips to
field operators for monitoring the equipment parameters, which are indicative of
the system malfunction. Example . Basics of Heater Tube Metallurgy, it’s Failure
Mechanism and easy prediction & identification, Preventive Maintenance of
Rotating Pump Shafts, Importance of
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture
Job role:
Engineering

February 2002 - December 2002

HALDIA PETROCHEMICAL LTD

India

February 2002 - December 2002

The concept is to outsource costly instruments & facility dependable Technical
Expert Service ( full/part) where none is available in Plant. This will open up
knowledge base and industrial demands to HPL an Academic Institute
respectively. HPL will not have to procure costly instrument but will control &
execute expert services through Academic Institute under common minimum
interest dialogues and Feel Good factor.
Title -10 Special Project handled :
Offering NDT Level III Services to neighbouring Power Plant for Extensive
Analytical Study of one Failing 110 MW Boiler Steam Drum Shell Welds and
subsequent Corrective Action Implementations
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

July 2001 - July 2002

HALDIA PETROCHEMICAL LTD

India

July 2001 - July 2002

Incidental Failures of 25Cr-35Ni Process Naptha Coil Heater Tube are analysed
for their diverse causes and recommendation offered to eliminate vital causes
behind failures and Maximum Operating TMT Limit Setting guided. Played a Key
Role in Process Improvement and Plant Reliability
Title -4 Plant wide Corrosion Management thro’ Maintenance Coating
Company industry:
Petrochemicals & Refined Petroleum Products Manufacture

Boiler

April 1998 - May 1998

ABB ABL LIMITED

April 1998 - May 1998

A 15 years old 110 MW
Job role:
Engineering

Education

Regional Engineering College

June 1992

June 1992

Bachelor's degree, Metallurgy

India

Regional Engineering College

January 1992

January 1992

Bachelor's degree, Metallurgy

India

GPA (percentage): 79.6%

GPA (percentage): 79.6%

] in

Skills

Collaboration Solutions

Expert

Technical Review

Expert

Procedure Design

Expert

NDT

Expert

Failure Analysis

Expert

APPROACH

Expert

CONCEPT DEVELOPMENT

Expert

PAINTING

Expert

QUALITY

Expert

SHELL SCRIPTING

Expert

STRATEGIC

Expert

ADOBE PREMIERE

Expert

BOOKS

Expert

CALIBRATION

Expert

CUSTOMER RELATIONS

Expert

Languages

English

Expert

Hindi

Expert

Korean

Expert

Training and Certifications

Certifications
ASNT NDT LEVEL III
Nov 2017 - Nov 2022

Hobbies and interests

professional stage singer