Foreman (General Electrician)
Mitsubishi Power Saudi Arabia Co. Ltd
Total years of experience :15 years, 10 Months
Engaged in maintenance and repair of M510F Gas Turbine parts such as: Cumbustor Basket, Transition Piece, Blade, Vane and Ring Segment for ARAMCO Power Plants.
Supervised operators of APS Machine, Ultrasonic lines, Vacuum Furnace Machine, Chemical Strip Lines and Welding Technicians to achieve the activities on Process Control Check List (PCCL) in a timely based manner.
Monitor consumption and make Purchase Request (PR) of manufacturing consumable items to maintain its availability by coordinating with Purchasing department.
Supervised and monitor contractors and company's subcontractor progress of work and report to immediate manager .
Implement checklist activities for machines and equipment's to maintain its integrity.
Coordinate to machine manufacturer's technical team to solve machine related critical issues.
Maintenance In-Charge at Co-Packing Section that engage in installation, repair and preventive maintenance of industrial automation machineries such as: Aries, SMI Lines, Tunnel-Shrinking Machines, SSI SCHAFER and AUTOMHA automatic shuttle in warehouse pallet racking system, VideoJet and Markem Imaje Printers. Support technician on Tetra-pak, Tetra-top, Arcil and Ermie filling machine lines for dairy products manufacturing.
· Actual hands-on servicing, fault-finding, troubleshooting and repair of PLC, HMI, GOT, Variable Frequency Drives (Siemens, Lenze), AC Motor & Control Systems, Motor Brakes, Encoders, Gearboxes, Conveyor Systems, Contactors, Relays, SSR, Thermocouples, Thermoresistors, Thermosensors, Heaters, Vacuum Pumps and Systems, pneumatic cylinders, actuator valves, manifolds, pneumatic and solenoid valves.
· Ensure all machines are in good running condition prior to run by production.
· Perform scheduled daily, weekly, monthly and quarterly monitoring and preventive maintainance to ensure machine in good running condition and prevent long downtime.
· Coordinate with company warehouse/ store in ordering spare parts as replacement of defective machine parts and purchase in advance wearable items especially those under capex (capitalize expenses) or foreign materials.
· Directly reported with Projecf Loan Manager to discuss machine related issues and improvements.
· Responsible in electrical installation during machine transfer of location and set-up.
· Update maintenance records thru CMMS for documentation purposes.
Hands-on repair and maintenance of industrial automation machineries for plastic pipes manufacturing such as: Battenfeld Cincinnati Extruder Lines, IPM-Italy Planetary Saw/ Cutter, SICA-Italy Belling Machines, PENTA Mixers and its automation and instrument systems, Pulverizer Machines, Pulverizer Machines, Solvent Filling Machines and DEMAG Overhead Crane and Hoist (1T, 2T & 5T).
· Actual hands-on, servicing, fault-finding and repair of PLC (Siemens, Omron), HMI, GOT, SCADA, Variable Frequency Drives (Siemens, Lenze), AC Motor & Control Systems, Motor Brakes, Encoders, Gearboxes, Conveyor Systems, Contactors, Relays, SSR, Thermocouples, Heaters, Vacuum Pumps and Systems, Hydraulic Pumps and Systems, pressure transmitters, pressure transducers, pressure reducing valves, hydraulic & pneumatic cylinders, actuator valves, manifolds, pneumatic and hydraulic solenoid valves and hydraulic directional valves.
· Engage in maintenance, repair and improvement of all electrical machinery to ensure tiptop operating condition through proper evaluation, accurate trouble analysis, efficient troubleshooting and proper preparation of resources.
· Assumes responsibility for informing immediately production unit of any maintenance related issues encountered for corrective measures.
· Responsible for the electrical corrective repair and overhauling of machinery and its electrical accessories in due time to avoid further damage. Also ensures to document important parts and data when doing repairs and part replacement for repair history purposes.
· Effectively checks the condition of electrical machinery and electrical controls of plant equipment and consistently implements its preventive maintenance to reduce cost on power and repairs and to ensure continuous operation of the plant's electrical system.
· Coordinates interface relationship with concerned units, sections or departments regarding Plant Engineering & Maintenance matters.
· Handles shift report preparation and troubleshooting or machine problem reports.
Acting - Maintenance Supervisor (June 2015 - December 2015) - update maintenance daily, weekly and monthly reports (Time Base Maintenance - TBM 52 weeks schedule for PS, PE, PET and XPS plant; weekly maintenance overtime schedule, weekly machine breakdowns, weekly accomplishment report - line maintenance and machine shop, weekly and monthly before and after documents, weekly and monthly maintenance expenses, priority jobs or projects, job order request or defect list, action plans, un-plan schedule, machine shop and fabrication schedule, justification of job with pictures, material requisition and spare parts) to Maintenance Manager. Daily routine inspection of utilities and machinery equipments of four plants.
Maintenance In-Charge in Arnon Plastic Industries Co. Ltd. PET Plant (May 2014 - May 2015) and on-call Maintenance Technician to other plant during hard machine troubles.
Engage in repair and maintenance of industrial packaging and insulation machines including utilities. Packaging machineries: PET and PS automation machines such as Welex Extrusion Line, Mondon Auto-Winder, Kreyenborg Screen Changers, Cheng-Mei Thermo-Forming, Cheng-Mei Automatic Puncher, Cheng-Mei Inline Crusher, Myung-il Recycler, Sam Jin Labeler, VFK Thermo Forming, VFK Auto-Trimming, VFK Auto-Stacker, VFK Rapid Crusher and VFK Die Press machine. Insulation PE and XPS automation machineries such as: Myung-il PE Foam Sheet Extrusion Line, PITAC XPS Plastic Extrusion Line, PITAC Recycling Machines and KITO Overhead Cranes (2T & 5T).
Actual hands-on, servicing, fault-finding and repair of PLC (Mitsubishi, Allen Bradley, Siemens), HMI, GOT, SCADA, Variable Frequency Drives (Siemens, Mitsubishi, LG, LS, Danfoss, Parker), AC/ DC Motor & Control Systems, Motor Brakes, Encoders, Gearboxes, Conveyor Systems, Contactors, Relays, SSR, Thermocouples, Heaters, Vacuum Pumps and Systems, Hydraulic Pumps and Systems, pressure transmitters, pressure transducers, pressure reducing valves, Gas Metering Pumps and systems, gas diaphragms, hydraulic & pneumatic cylinders, actuator valves, manifolds, pneumatic and hydraulic solenoid valves and hydraulic directional valves.
Repair and maintenance of Maguire loader, load cell, mixer and program weigh scale blender controller.
Conduct repair and preventive maintenance of Facilities/ Utilities such as: Air Compressors (Quincy & Ingersoll Rand), Air Dryers, Chillers Control System, Battery Forklifts, Jack lifts, Batteries and Chargers.
Installation and termination of machine's power supply from main distribution panel (MDP) to machine's control panel.
Install, repair and maintenance of all company's electrical lightings and fixtures.
Make additional and modification of electrical controls for machine special project to make the process more safe, efficient and productive during operation.
Calibrate, repair and maintenance of mechanical, electronic weighing scales.
Calibrate, repair and re-program of Eurotherm temperature and pressure Controllers.
Perform all electrical and electronic related jobs in the company.
Directly reported to supervisor and perform/ update daily maintenance activity reports and other clerical jobs.
Coordinate with Machine Operator/ In-Charge and other maintenance discipline technicians/ supervisors to effectively execute assigned jobs.
Coordinate with company warehouse/ store in ordering spare parts as replacement of defective machine parts and accessories.
Engage in installation, debug, service, repair and maintenance of industrial automation machines and power plant control system assembly.
Position: Automation Equipment Technician 2
PROJECT FOR HITACHI GLOBAL STORAGE TECHNOLOGIES (HGST) - A Western Digital Company: JADE MACHINE, BLADE MACHINE, SLIDER LOAD/UNLOAD MACHINE, TAP-TAP MACHINE
Duties and Responsibilities:
· Assemble machine's control box, pneumatics and robot cables.
· Install frame, doors, and motors, controller, solenoids, patlite, switches, CPU'S and all mechanical, electrical and pneumatic parts.
· Adjust mechanical and electrical parts/ assembly according to desired range/ criteria to facilitate wiring assembly.
· Draw machine's electrical diagrams (Using AutoCAD).
· Installing and aligning machine's cameras, calibrator, and mirror.
· Load, unload and edit machine programs, Setup Network.
· I/O checking, debugging, analyzing and repairing machine troubles.
· Teach machine to its corresponding positions.
· Printing and placing labels to its corresponding locations.
· Soldering microconnector assembly.
· Soldering microcontroller pcb board parts assembly.
· Soldering blade front and back panel pcb board assembly.
· Service, repair and maintain machines at costumer's company.
· Operates metalworking machines like bench lathe, punch press and drill press.
· Operate Coordinate Measuring Machine (CMM).
· Production Technician in Blade Machine Assembly.
PROJECT FOR MITSUBISHI HEAVY INDUSTRIES, LTD. (MHI)
LIN KOU POWER PLANT RENEWAL PROJECT - CONTROL SYSTEM ASSEMBLY
Duties and Responsibilities:
· (Main frame and cabinet support) installation of supports, cable ducts, din rails and cabinet doors.
· (Power receiving panel) installation of devices such as: terminal blocks, circuit breakers, noise filters, relay socket and relays, din rails, surge arresters, wirings based on the diagrams, and mark tubes to control system cabinets.
· (Power supply module panel) installation of panel, support panel, din rails, cable ducts, devices such as: power supply modules, circuit protectors, wiring of devices according to diagrams; from circuit protector to power supply modules, from noise filters to ciruit protectors, from power supply module panel to power distribution panel and, from power supply module to diode panel.
· (Cpu chassis) installation of cpu chassis support, circuit protectors, cpu chassis modules, compact pci cards to cpu chassis, wiring of cpu chassis, cpu chassis fans, cpu chassis fan support, fan unit, cables, I/O alarm cables and cpu monitoring cables.
· (Control devices) installation of controlnet devices, support and cable ducts, dinrails for I/O terminal base, controlnet adapters and I/O modules terminal base on din rails, controlnet cables, torque set, wiring of power cables for control net devices such as: I/O module power cables and, adapter cables.
· Installation of power distribution unit (PDU), control cabinet lighting, grounding system and testing of control system (high voltage, low voltage, analog, digital and megger check.)
International Manufacturing and Engineering Services (IMES) CO. LTD.
3, Kirihara-Cho, Fujisawa-shi, Kanagawa 252-0811, Japan
January 14, 2012 to April 11, 2012
Support and engage in assembly of TAP-TAP, HELIUM INJECTION JADE 2/RUBY machines.
Duties and Responsibilities:
· Assemble TAP-TAP Machine's Fixture, Mechanical and Pneumatic Assembly.
· Assemble HELIUM INJECTION Machine's Control Box.
· Assemble JADE2/ RUBY Machine's Robot and Extension Cables.
· Tests assembled machine parts for circuit continuity and operational reliability using ohmmeter and voltmeter.
Teach Basic Electricity and Electronics, Analog Electronics, Digital Electronics, Technical Drawing, Audio and Video Fundamentals and Audio and Video Servicing to 1st, 2nd and 3rd Year College students.