Lead Process Engineer
KENT
Total des années d'expérience :17 years, 10 Mois
Rapid Response Team - Commissioning (Client: Basra Oil Company (BOC) & ExxonMobil Iraq Ltd., )
• Process Engineering support for planned increased production capacities for all degassing stations (DS6, DS7 & DS8) and for brownfield modifications-based on Plant operations requirement.
• Trailer mounted flow back mobile units design to check the flow from wells.
• Adequacy check of existing equipment’s, control valves, relief valves, flare headers, pipes, and water treatment systems for increased oil/gas/ water capacities.
• Preparation of Process Engineering documentation (Work packs, Design Basis, PFD, P&ID, Equipment Data sheets, Cause & Effect Diagrams, Operating & Control Philosophy, Technical Reports, and other relevant process documents) for Concept and Execution stages of Projects.
• Perform Engineering Calculations - Sizing of Process Equipment (Pumps, Vessels, Tanks etc., ), Pipes, Control Valves and Relief Valves etc.,
• Preparation of CTRs, Scope Initiation forms (SIF), Training Schedules etc.,
• Visit degassing stations sites regularly to identify optimal tie-in point locations for required brownfield modifications and to identify optimal pipe routing.
• Mentoring Iraqi nationals’ part of KENT nationalisation program.
• Active Participating in Design and HAZOP Review meetings.
BP Rumaila General Engineering Services (Client: BP, IRAQ) - Black Flare Improvement Project, Over Pressure Protection Study Project and LLTV project
BP Iraq is intended to upgrade the existing degassing station flare system, modification of AG/UG piping, LP Flare improvement and Recovery of Flare Gas
• Preparation of Simulations, PSV Sizing Calculations, PSV inlet sizing Calculations, Adequacy of Control Valves, Flare Hydraulic Calculations
• Preparation of P&ID, Over Pressure Protection Report, LP Flare improvement Report and Flare Gas Recovery report
• Preparation of Mechanical Data sheets and Instrument Data sheets
Senior Process Engineer - OIL SERV / ExidaSP, UAE
Stage 1A Gas Management Project - Pre-FEED (Client: CHEVRON)
CHEVRON IRAQ (SARTA) LIMITED intend to eliminate the continuous sour gas flaring in ‘SARTA EPF’ flare by capturing the sour gas and install necessary gas processing units for treatment by executing Pre-FEED Engineering works to define the gas management solution and cost estimate in order to proceed for next Project stage.
Peshkabir Gas Project (PGP) Facilities - EPC (Client: DNO)
DNO Iraq AS is intended to compress and treat the associated gas from Peshkabir Oil Plant with a treatment capacity of 30 MMSCFD at the inlet, to the quality of pipeline transportation and minimize the flaring at Peshkabir and plans to utilize the gas for Enhanced Oil Recovery (EOR).
KRI Sarta Stage 1A EPF Project - Bridging Engineering and EPC (Client: CHEVRON)
CHEVRON IRAQ (SARTA) LIMITED is intended to install an Early Production Facility (EPF) to produce 20 MBOPD oil from several existing and future wells in the SARTA Block in Kurdistan region of IRAQ.
• Preparation of Simulations, PFD with HMB, P&ID, PSFD and MSD.
• Preparation of Vessel/Tank Sizing Calculations, Pump Hydraulic Calculations, Relief Valve Sizing Calculations and Flare Hydraulic Calculations.
• Evaluation of Technical Bids and Review of Vendor Document
• Actively participated in PFD, P&ID, HAZOP and SIL Review meetings.
• Preparation HAZOP close-out Report and Design Assurance Review Reports
• Preparation of Basis of Design and Process Philosophy documents.
• Preparation of Utility consumption calculations and Summaries.
• Preparation of Mechanical Data sheets and Instrument Data sheets
• Preparation of Bid documents for Proposals
Berri Development: Expand Abu Ali Crude Processing Facilities & KGP Gas Facilities Expansion - FEED (Client: SAUDI ARAMCO, Saudi Arabia)
Saudi Aramco intends to increase the oil production of Berri Field from 250 MBCD to 500 MBCD by installing a new GOSP with Crude Stabilization Units at Abu Ali Island. The incremental condensate and sour gas generated in Abu Ali Plant is exported to KGP utilizing the existing as well as new pipeline where a new Sour Condensate Stripping Unit shall process it.
West Qurna-1 (WQ1) PMC2 Agreement (Client: EXXON MOBIL, Iraq)
Engineering support (FEED & Detailed Design) for upgrading and de-bottlenecking of Existing Facilities to increase oil production to 600 kbopd.
CO2 Recovery and Injection from Habshan-4 Project - FEED Validation (Client: GASCO, Abu Dhabi)
The recovery of CO2 from Habshan-4 acid gas enrichment unit which was planned to be utilized to provide the required 30 MMSCFD of CO2 for Injection pilot test for Enhanced Oil Recovery. Project Scope includes SNC-Lavalin shall review & update the FEED (done in 2010) for different cases and issue EPC packages.
New Nassiriya Depot Project - FEED (Client: China Petroleum Pipeline Bureau, Abu Dhabi)
Project intends to build New Nassiriya Depot with crude oil storage tanks, an export pump station, metering facilities, power generation system, water intake and treatment facilities, pipelines, and all required utilities.
Artawi and Bin Omer Gas Processing Plants - Feasibility Study (Client: South Gas Company (SGC), Iraq)
Project intends to design two gas processing facilities in Southern Iraq to stop flaring of associated gas.
Preparation of PFD with HMB, P&ID, DPDT and PSFD (Process Safeguarding Flow Diagram).
Preparation of an Integrated Control Safety System (ICSS) Cause and Effect Diagrams for Degassing stations
Preparation of Tank Sizing Calculations, Pump Hydraulic Calculations, Compressor Settle-Out Calculations, Relief Valve Sizing Calculations and Process Data sheets.
Perform Flare Header Sizing Calculations, Thermal Design of Heat Exchangers, Pipeline Hydraulic Analysis study and Surge Analysis studies
Perform Line Sizing and Utility consumption calculations.
Preparation of Hazardous Area Classification, Cause and Effect Diagrams, Line list and Equipment list.
Preparation of Process Summaries, Process Control Narratives and Philosophies.
Preparation of Operating, Control, Start up, Shutdown and Depressuring Memorandum
Actively participated in P&ID, HAZOP, SIL and FAT Review meetings.
Yamama Formation Development (West Qurna-2) Project - FEED (Client: LUKOIL Mid-East Limited, Dubai)
Upstream Production Facilities and Infrastructure to produce 650 MMBOPD of Oil from Yamama field to meet a total target of 1.2 MMBOPD Oil from West Qurna-2 field
Handled Oil Treatment Plant (Slug Catcher, Oil Separator, Oil Dehydrator & Desalter, Oil Stabilisation, Produced Water Degassing), Gas Treatment Plant (Raw/Flash Gas Compression, Gas Sweetening Unit, Gas Dehydration, Hydrocarbon Dew Pointing System, Deethaniser, Depropaniser, Debutaniser, Acid Gas Enrichment Unit, Sulphur Recovery Unit, Tail Gas Treatment Unit, Sales Gas Compression) and Wellpads
Development of PFD, DPDT and P&ID’S.
Perform sizing calculations for Equipments.
Preparation of Process Equipment Data Sheets, Preparation of Process Philosophies & Summaries, Equipment List, Fluid List, Line List and Battery Limit Connection Schedules.
Co-ordination with Client & Other Disciplines. **
Iraq Export Pipelines Infrastructure Project - FEED (Client: State Company for Oil Projects (SCOP), IRAQ)
Rumaila to Haditha Crude Oil Storage, Pumping Stations (2.25 MMBOPD), Compressor Stations (267 MMSCFD) and associated facilities
Iraq Export Pipelines Infrastructure Project (Iraq - Syria) - Feasibility Study (Client: SCOP, IRAQ)
Iraq-Syria/Turkey Crude Oil Export Pipeline and Associated Facilities
Iraq Export Pipelines Infrastructure Project (Dry Gas) - Feasibility Study (Client: SCOP, IRAQ)
Inter Iraq Dry Gas Pipeline and associated facilities
Iraq Export Pipelines Infrastructure Project (Iraq - Jordan) - Feasibility Study (Client: SCOP, IRAQ)
Iraq-Jordan Crude Oil Export Pipeline and associated facilities
Fuel Oil Export Pipeline Project (FEED & EPCm) and Nassiriyah Depot & Bin Umar Project (FEED & EPC) - Proposals (Client: SCOP, IRAQ)
Handled Crude Oil and Dry Gas Export Pipelines, Crude Oil Storage Tanks, Crude Oil Export Pumping System, Fuel Gas Compression Facilities, Fuel Gas system, Raw/Fire/Potable/Demineralised Water systems, Diesel Fuel system, Flare Systems, Condensate system, Closed Drain system, Oily-water Separation system and Waste Water systems.
Development of BFD, PFD, UFD and P&ID’S.
Perform Pipeline Optimisation study, Oil Characterization study, Hydraulic Analysis study, Depressurization Study and Surge Analysis studies.
Perform sizing calculations for Equipments and Pipelines.
Preparation of Process Equipment Data Sheets.
Preparation of Process Philosophies, Design Criteria and Design Basis documents.
Preparation of Scope of work for FEED & EPC.
Participated in HAZOP, HAZID, Plot Plan and Constructability reviews.
Man-hour estimation, Co-ordination with Client & Other Disciplines. **
New Nassiriyah Refinery Project - FEED (Client: Oil Projects Company (SCOP), IRAQ)
Asphalt Storage & Loading/ Slop Storage & Pumping Units
Ras Tanura Integrated Refinery and Petrochemicals Project (RTIP) - FEED (Client: JV of Aramco Overseas Company & Dow Chemical Company, Al-Jubail, Saudi Arabia)
Off sites & Utilities
Pluto LNG Project - FEED (Brownfield Project) ********* (Client: Woodside, Burrup, Australia)
Demineralized Water System (Involved in checking of adequacy of different process equipments and lines)
NGHI Son Refinery and Petrochemicals (Plant 10 MMTPA) - FEED (Client: JV of NSRP LLC, KPI, IKC & MCI. Vietnam)
Ship & Truck Loading Systems
Paradip Refinery Project (Plant capacity - 15 MMTPA) - EPC (Client: Indian Oil Corporation Ltd. (IOCL), Paradip, Orissa, India)
Sour Water Stripper & Amine Regeneration Units
BP Insalah Gas Project (Capacity: 870 MMSCFD) (Client: JV of BP and In Salah Gas, Algeria)
Glycol Dehydration Unit
Responsible for developing the PFD, MSD, DPTD, P&ID and Cause & Effect Diagrams.
Perform Sizing calculations for Tanks, Pumps, Control Valves, Relief (PSV) valves and Loading Arms.
Perform Line Sizing and Utility consumption calculations.
Preparation of Process Design Basis, Process Description, Process Summaries and Philosophies.
Preparation of Process Data sheets, Hazardous Area Classification, Line list and Equipment list.
Involved in PFD / P&ID and HAZOP Review meetings.
Preparation of Instrument datasheets and populating process data for instruments using INTOOLS.
Involved in PFD / P&ID and HAZOP Review meetings.
Coordination with other disciplines for instrument specifications and other project activities
Worked in plant operations and handled various Static/Rotating equipment’s (Distillation Columns, Storage Tanks, Batch Reactors, Filters, Pumps, Centrifuges, Dryers and Millers), plant shutdown and start-up activities. Participated in design review and adequacy check of Equipment’s & Plant Piping. Extended full support to the plant operations to achieve targeted production levels and Very acquainted with CGMP regulations & FDA guidelines.
Worked at Plant regular operations and Responsible for Issuing Work Permit System, Assist to Maintain safe and accident free environment factory premises, Fire hazard inspections, Monitor the effectiveness of safety systems or procedures, Prepare and maintain weekly and monthly safety statistics reports, Implement emergency response plans, procedures and evacuation drills and follow safe waste disposal procedures at ETP and Implementation of OHSAS-18001 and Environment Management System (ISO-14001) for Ciprofloxacin and Benzimidazole plants.
Chemical Engineering
