Quality Control Engineer
CAMTECH manufacturing FZCO
Total des années d'expérience :5 years, 1 Mois
Inspecting the welding against the Spool Sheets for conformance to material grade and dimension, and performing test of the scope and character to achieve the quality meeting WPS & Client specification.
Reviewing client QC requirements and ensuring the procedure is employed in production complying with industry codes and standards.
Verifying the qualification of Welder as per ASME Sec IX and ensuring only qualified & approved welders are employed in the production.
Observing the preparation of test plates and destructive tests and verifying compliance with industrial standards.
Examining parent material against documentation & markings and accuracy of welding consumables like electrodes, filler wires, consumable inserts, gases, fluxes etc.
Performing visual inspection and dimensional check of finished welds against client specifications and drawings.
Validating the dimensions, fit-up, welding preparations and preheating parameters in accordance with client specification and industry procedure.
Investigating the production area to ensure welding procedures such as preheat, interpass temperature control and post heat requirements are followed.
Evaluating NDT results for completeness and accuracy of code and preparing inspection reports for correct identification of welds per location.
Inspecting painting & coating of valves, pressure vessels, offshore vessels using DFT, Salt contamination, Adhesion & Pin hole test and Blasting profile check as per inspection schedule.
Monitoring weather condition for surface preparation and painting / coating application and ensuring all final products meet the specifications and international codes.
Preparing necessary QA / QC painting / coating documents and presenting to clients while maintaining a copy of documents and records.
Assessing qualifications and competency of spray painters, brush painter’s hydro blasters & abrasive blasters and coordinating with paint supplier/manufacturer on a daily basis.
Reviewing MTC & NDE reports & radiographs and supplier quality procedures and inspecting castings, pattern, machined parts and painting at supplier place.
Performing in-process inspections by visually checking PMI and hardness in line with Quality procedures.
Completing final inspection as per the Quality plan, PO & specification to confirm all finished products are meeting required API specifications.
Conducting special testing, including FET & LT tests as per procedures & customer requirements and supplying valves for customer / TPI inspection.
Identifying non-conformance and root cause of defects and developing remedial actions for fixing the problems.
Accomplishing final valve certification as per PO requirements and maintaining validity of calibration for instruments and equipment.
Interpreting blueprints and specifications, monitoring welding operations to ensure they meet production standards and recommending adjustments to the assembly or production process.
Resolving quality issues relating to capability, tolerance, and materials by identifying problems, examining solution options, implementing action plans, and providing resources.
Developing method statement for the activity including risk assessment and job safety environmental analysis and Inspection Test Plan and Checklist based on specifications of the project.
Utilizing various types of instruments such as Micrometers, Venire, Bore gauges, Bevel Protractor, Height gauge, Filler gauge to measure products, and returned materials that fail to meet specifications.
Training junior personnel in the Advanced Product Quality Planning activities and supporting them during the application of existing and new measurement systems for process design and startup.
Handling treatment of Non-Conformities / corrective actions and advised procedures for quality control / assurance.
Researching and selecting effective inspection techniques and executed inspection and treatment of NCRs.
Investigated incoming units and materials required for job orders and produced inspection reports based on the product assessment.
Measured and recorded dimensions of valve components using measuring instruments and maintained parts in designated storage areas.
Performed non-destructive / hardness test while analyzing the defective findings and documenting reports for quality performance metrics.
Participated in ISO 9001 (2008) & API audits and developed robust test procedures for quality assurance.
Ensured all QC inspection proceeds in accordance with quality plan, control procedures and inspection procedures.
Safely maintained inspection documents, logs, conformance certificate and other records as per company policies.
Determined the benchmark / acceptance level of the finished items by analyzing the output results.
• Captain of a Cricket team for District level. • Captain of a Kabaddi team for District level. • Won consolation price in National level technical symposium held at Sardar Raja College of engineering, Alangunam, Tamil Nadu. • Participated in State level College Fest and won first prize for Mad Ads. • Part Football and Volley ball team for University level. • Participated in BLOOD CAMPS held in our college and outside