Plant Incharge Galvanizing
Galva coat Industries
Total years of experience :24 years, 5 Months
Maintain and enforce clean and safe working environment.
Establish and adjust work procedures to meet production schedules.
Ensure employees are provided orientation, trained & ensure they are competent to perform allotted tasks & Health &
Safety is maintained.
Managing staff of 34 employees including production supervisors, foremen, workers.
Identify staffing and capital equipment need, collect relevant data and wrote justification to the management.
Develop and maintain strong and clear communications thereby optimizing the workmanship of the team members and
create a positive work culture.
Ensure production equipment are maintained & calibrated and records are accessible.
Improve efficiency and productivity by eliminating waste and production constraints.
Accountable for standardization of galvanizing process.
Review, Approve, Authorize & control production reports, raw material issuance, consumptions reports ensure
production Targets are met & customers are satisfied.
Guide Management for improvement of plant, machinery, chemicals to achieve Quality production.
Test & analyze chemical solutions.
Maintain and enforce clean and safe working environment.
Establish and adjust work procedures to meet production schedules.
Ensure Health & Safety is maintained and recorded at all times.
Managing staff of 150 employees including Qc Inspectors, maintenance technicians, and production supervisors.
Identify staffing and capital equipment need, collect relevant data and wrote justification to the management.
Develop and maintain strong and clear communications thereby optimizing the workmanship of the team members
and create a positive work culture.
Guide & support Quality Department crew for regular maintenance for existing and new equipment, calibration
requirements.
Ensure the compliance for ISO, ASTM and OSHA is maintained.
Improve efficiency and productivity by eliminating waste and production constraints.
Accountable for standardization of galvanizing process.
Review, Approve, Authorize reports for thickness of Coating per ASTM standard, Inspection reports, Galvanizing
certificates.
Imparted training to employees for ISO Orientation, Health & Safety as per Standards.
Guide Management for improvement of plant, machinery, chemicals to achieve Quality production.
SeekingseniorlevelassignmentsinProductionOperations/QualityAssurancewithanorganizationof
highreputepreferablyinEngineering&Steelsector
PROFILESUMMARY
* Acompetentprofessionalwithover21yearsofexperiencein:
PlantManagement InitiativeToWorkIndependently ProductionScheduling
Team Management Liaison&Coordination QualityAssurance
ProcessImprovement InternalAudit Testing&Inspection
MISDocumentation
* Understandtheenergymanagementbestpracticeswithoverallproductionoptimization.
* Implementation of policies and procedures, training subordinates, performance reviews and
motivatingstafftomeetthecompanygoals.
* Maintainaclean and safetyoftheplant.
* Ensurethatpreventiveandcorrectivemaintenanceguidelinesarefollowedwith allequipmentand
machineryinthe plant.
* Skilledinmanaginginspection& testingactivitiesinvolvingresourceplanning, in-processinspection,
team buildingandco-ordinationwithinternal/externaldepartments
* Proficientinensuringaccomplishmentofpre-setproductiontargetswithinstipulatedtimeandcost
parameters
* Deftinimplementingcostsavingmeasurestoachievesubstantialreductionintermsofproduction, raw
materials, manpowerandmachineutilization
* Experienceindesigning/streamliningprocesses/procedurestofacilitaterobustQualityManagement
Systems
* Possessin-depthknowledgeofIS, EN, ASTM standardsrelatedtohotdipgalvanizing& Electroplating,
ISO9001:2008standardforQualityManagementSystem
* Adeptinconductinginspection, takingstringentqualitymeasures andorganizingqualityawareness
programs
* Aneffectivecommunicatorwithexcellentproblem solvingandanalyticalskills
CORECOMPETENCIES
ProductionOperations
* Spearheadingproductionrelatedtasksincludingplanning, control&troubleshootingforachievingthe
plannedperiodicschedulesandprocesscontrol
* Developing new processconceptsforproduction optimization, yield improvementand developing
guidelinesforthesequencingofmanufacturingactivities
QualityAssurance
* Achieving qualitycertification asperISO standards& appraising thestatusofvarioussystem
implementationstoseniormanagement
* Takingstringentqualitymeasuresincludingpreparationofnecessarydocumentstoensurecompliance
withabovestandards&customer’srequirements
Testing&Inspection
* Carryingoutinspectionofvariousequipmentandconductinginternalauditsperiodicallytoassessthe
statusofdeploymentofsystemsandtakecorrectivemeasuresforachievingorganizationalobjectives
* Anchoringon-sitetestingactivitiestoensurecompletionofprojectwithinthetime&costparametersby
effectiveresourceutilizationtomaximizetheoutput
Consultation:
* Consulting & advising forthenew plantsetup forHotDip Galvanizing & Electroplating, Electro
Polishing, Electrophoreticlacquering, projectsandlabsetups
ORGANISATIONALEXPERIENCE
Oct18Tilldate:
QualityManager&PlantInchargeTransdeltaIndustriesLLC, AjmanUAE
KeyResultAreas:
EnsurethecomplianceforISO, ASTM andOSHAismaintained.
EnsureCorrective/Preventiveactionsaremonitoredandimplementedtimely.
Reduceandcontrolcostsforgalvanizingbycloselyworkingwithproductionpersonnelandmonitoring
closelyproductionandrawmaterialconsumptionreports.
Improveefficiencyandproductivitybyeliminatingwasteandproductionconstraints.
AccountableforstandardizationofgalvanizingprocessandISO9001ImplementationandAuditing.
Review & ApprovereportsforthicknessofCoating, Preecetest, KnifetestsperASTM, ISO andAramco
Standards.
IssueGalvanizingCertificatesofconformityofQuality.
EnsuretheLabtestsaredoneandcorrectionsinthechemicalbathsimplementedandparametersare
maintainedinallchemicals.
ZincbathtemperatureismonitoredandtimelyDrossingoftheZincbathensuringthesafetyofZinckettle.
Review&approvereceiving, inprocessandfinalinspectionsformaterials.
ImpartedtrainingtoemployeesforISOOrientationasperStandards.
CoordinatewithQualityDepartmentOfficersforpreventivemaintenanceforexistingandnewequipment,
calibrationrequirements.
GuideManagementforimprovementofplant, machinery, chemicalstoachieveQualityproduction.
Maintainandenforcecleanandsafeworkingenvironment.
Establishandadjustworkprocedurestomeetproductionschedules.
ManagingstaffofemployeesincludingQcInsp.
Checkandmaintaincleaning/finishingplan.
SinceMar’18toOct.2018
AlAjabGalvanizingCompany, Dammam, SaudiArabiaasQualityAssurance& Production Manager-
HotDipGalvanizing
KeyResultAreas:
* EnsurethecomplianceforISO, ASTM andOSHAismaintained.
* EnsureCorrective/Preventiveactionsaremonitoredandimplementedtimely.
* Reduceandcontrolcostsforgalvanizingbycloselyworkingwithproductionpersonnelandmonitoring
closelyproductionandrawmaterialconsumptionreports.
* Improveefficiencyandproductivitybyeliminatingwasteandproductionconstraints.
* AccountableforstandardizationofgalvanizingprocessandISO9001ImplementationandAuditing.
* Review & ApprovereportsforthicknessofCoating, Preecetest, KnifetestsperASTM, ISO andAramco
Standards.
* IssueGalvanizingCertificatesofconformityofQuality.
* EnsuretheLabtestsaredoneandcorrectionsinthechemicalbathsimplementedandparametersare
maintainedinallchemicals.
* ZincbathtemperatureismonitoredandtimelyDrossingoftheZincbathensuringthesafetyofZinc
kettle.
* Review&approvereceiving, inprocessandfinalinspectionsformaterials.
* ImpartedtrainingtoemployeesforISOOrientationasperStandards.
* Coordinate with Quality DepartmentOfficers for preventive maintenance for existing and new
equipment, calibrationrequirements.
* GuideManagementforimprovementofplant, machinery, chemicalstoachieveQualityproduction.
* Maintainandenforcecleanandsafeworkingenvironment.
* Establishandadjustworkprocedurestomeetproductionschedules.
* Managingstaffof80employeesincludingQcInspectors, maintenancetechnicians, andproduction
supervisors.
* Identifystaffing and capitalequipmentneed, collectrelevantdata and wrotejustification to the
management.
* Developandmaintainstrongandclearcommunicationstherebyoptimizingtheworkmanshipofthe
team membersandcreateapositiveworkculture.
* .
March’16ToFeb‘18 NationalCompanyForGalvanizing and SteelPolesLtd.(GALVANCO), Riyadh,
Kingdom ofSaudiArabiaasGalvanizingProductionEngineer-Manufacturing&
GalvanizingSteelPoles
KeyResultAreas:
* Planninggalvanizingplantproductionplanningandhandlingotherproductionrelatedactivities
* Maintainandenforcecleanandsafeworkingenvironment.
* Establishandadjustworkprocedurestomeetproductionschedules.
* Managingstaffof40employeesincludingQcInspectors, maintenancetechnicians, andproduction
supervisors.
* Identifystaffing and capitalequipmentneed, collectrelevantdata and wrotejustification to the
management.
* Developandmaintainstrongandclearcommunicationstherebyoptimizingtheworkmanshipofthe
team membersandcreateapositiveworkculture.
* Coordinatewith QualityDepartmentforpreventivemaintenanceforexistingand new equipment,
calibrationrequirements.
* EnsurethecomplianceforISOandASTM Standards.
* Reduceandcontrolcostsforgalvanizingbycloselyworkingwithproductionpersonnelandmonitoring
closelyproductionandrawmaterialconsumptionreports.
* Improveefficiencyandproductivitybyeliminatingwasteandproductionconstraints.
* AcquiringapprovalsforspecialpurchasesrelatedtochemicalsandotheritemsforHotDipGalvanizing
Plant.
* Mentoringthegalvanizingworkforceforensuringquality&quantityproductionandevaluatingtheirsafety
requirements
* Supportingand leadingtheSales& MarketingTeam foranytechnicalqueriesrelated toHotDip
Galvanizing
Highlights:
* Holdsthemeritofacquiringapprovalsfrom SaudiAramcoforQualityManual
* EffectivelyhandledthesetupnewGalvanizingPlantinDubai&SaudiArabia
* Implementeffectiveandqualitativeteam managementtoachievebestresultsforQualityproduction
andtimelydeliveries.
* TotalQualityManagement.
Oct’11toOct’15 BaamerElectricJeddah, Kingdom ofSaudiArabiaasGalvanizingPlantManager/
QualityAssuranceManager-ManufacturingCableTraySystems
CertificateCourseinMSOfficefrom Vadodara,