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diaa eldin fouad, senior production shift manager

diaa eldin fouad

senior production shift manager·Lafarge cement group - Wapco grey cement location

Egypt

Bachelor's degree, special chemistry

Work experience

Total years of experience: 20 years, 0 months

senior production shift manager

May 2010 - Present

Lafarge cement group - Wapco grey cement location

Nigeria

May 2010 - Present

Make a handling for the location troubleshooting for process (2 );
 Vertical mill (Losche LM 60.6) with the capacity of 500 t/h and a fineness of 10% residue on 90µm .

 Preheater double string 5 stages, ILC Kiln with a dimension of 74*5 m, Pillard gas burner multi channel and a production rate of 5000 t/d.

 Two CF silo design (inverted cone) with blending extraction ratio to minimize chemical variation into kiln.

 Coal ball mill 33 t/h, air swept equipped with nitrogen generator as a suppression system.

 Using coal & natural gas in firing the kiln and LPFO for heating up.

 IKN grate cooler, one movable grate, 9 chambers supported by roller crusher.

 Monitoring the different parameters and variables in the central control room and achieve the stability level of safe and optimum operation.

 Following up the chemical and physical cement analysis in the laboratory and matching with the quality control targets for coal, raw meal, kiln feed and clinker characteristics .

 Familiar with Schnider PLC operating system & Chinese plant design.

for process (3 );
 Roller press system with the capacity of 300 t/h.

 Cement ball mill one compartment, central drive & a Blaine target of 3300 cm² / gm .

 packing plant, 10 packer machine.

 producing CEM I, CEM IIA 42.5 & CEM IIB 32.

attended the commissioning & start up period.

Company industry:
Industrial Production
Job role:
Management

Production shift manager

August 2007 - April 2010

Lafarge cement group - Algerian white cement location.

Algeria

August 2007 - April 2010

Make a handling for the location troubleshooting for process (2 );

 Sand slurry tube mill with the capacity of 19 t/h and afineness of 7 % residue on 45 µm .

 Raw ball mill equipped with a flash drier for drying the raw materials, single compartment, central drive, slide shoe bearing, a capacity of 140 t/h and a fineness target of 15 % residue on 90 µm .

 Preheater single string 4 stages, ILC Kiln with a dimension of 57*3.75 m, Duoflex gas burner and a production rate of 1500 t/d .

 A rotary Cooler Plant .

 Monitoring the different parameters and variables in the central control room and achieve the stability level of safe and running operation.

 Following up the chemical and physical cement analysis in the laboratory and matching with the quality control targets for slurry, raw meal, kiln feed and clinker characteristics .

for process (3 );
 Cement ball mill with the capacity of 100 t/h, two compartment, central drive, slide shoe bearing and a Blaine target of 4000 cm² / gm .

 packing plant .

Company industry:
Industrial Production
Job role:
Management

Central control room operator

June 2006 - July 2007

Arab Swiss Engineering Company (ASEC) - Sinai white cement location.

Egypt

June 2006 - July 2007

 Operating on Vertical roller mill ( ATOX 25 ) for the raw material; Lime stone, Kaoline, Caf2 and slurry with the capacity of 100 t/h and a grinding target of 5 % residue on 90 µm .

 Two Sand slurry tube mill with the capacity of 8 t/h for each, turinion bearing, central drive and a grinding target of 3 % residue on 45 µm .

 Cement ball mill with the capacity of 80 t/h, two compartment, slide shoe bearing, side drive and a Blaine of 4200 cm²/gm .

 Cement packing plant.

also have a good knowledge of preheater ILC kiln operation enhanced by experience of PLC operating system and familiar with FLSmidth system .

Company industry:
Industrial Production
Job role:
Information Technology

Education

Faculty of science - Zagazig university - Egypt

May 2004

May 2004

Bachelor's degree, special chemistry

Egypt

GPA (percentage): 79.35%

GPA (percentage): 79.35%

Skills

Gas
Expert
Gas
Expert
Production
Expert
Production
Expert
Physical
Expert
Physical
Expert
Science
Expert
Science
Expert
Capacity
Expert
Capacity
Expert
English
Intermediate
English
Intermediate
MS office
Intermediate
MS office
Intermediate
Gas
Expert
Gas
Expert
Production
Expert
Production
Expert
Physical
Expert
Physical
Expert
Science
Expert
Science
Expert
Capacity
Expert
Capacity
Expert

Languages

English
Intermediate
Arabic
Expert

Memberships

scientific profession syndicate

عادى

June 2004