Senior process/production engineer
AlSafwa
Total years of experience :16 years, 7 Months
Main responsibilities:
• Analyze/ report of production and operating data for troubleshooting purposes; checking& ensuring the work done by the process staff.
• Perform/ coordinate regular process audits and inspections (heat and material balances, process audits etc.);
• Ensuring that all Standard Operating Procedures and relevant control charts are applied by the shift team; Creating new SOP’s where needed;
• Identifying the risks of stopping the production activity and suggesting relevant corrective actions;
• Key figure in incident analysis teams
• Ensuring that the product quality is in line with the plant's customer needs;
• Maintaining positive relationships with Production and Maintenance personnel;
• I use MAXIMO, IP21 to track/ maximize my plant & my team’s potential;
Safety:
• Enforce & support my colleagues in the application of all Health & Safety standards;
• Create and deliver safety training to plant personnel;
• Ensure reporting of key learning from the Group;
• Perform safety audits on field
• HAZOP analysis,
Process/production:
• Leading the Energy Reduction & Heat Reduction Committees- yearly savings of at least €100k;
• Analyze/ report of production and operating data for troubleshooting purposes; checking& ensuring the work done by the process staff.
• Perform/ coordinate regular process audits and inspections (heat and material balances, process audits etc.); I was personally responsible for 4 mill & 2 kiln audits, which lead to yearly savings of around €0.3 million.
• Ensuring that all Standard Operating Procedures and relevant control charts are applied by the shift team; Creating new SOP’s where needed;
• Identifying the risks of stopping the production activity and suggesting relevant corrective actions;
• Key figure in incident analysis teams, both internal and external (discussions with other plants)
• Ensuring that the product quality is in line with the plant's customer needs;
• Maintaining positive relationships with Production and Maintenance personnel;
• I use MAXIMO, IP21 to track/ maximize my plant & my team’s potential;
• Leading and ensuring the process of continuous improvement in the plant (Kaizen, 5S, DILO);
Main projects supervised/ member of commissioning teams:
MED kiln filter- €6000k; SNCR installation - €500k; MEDGREEN project- €10000k
Main responsibilities:
• Ensuring the application of all Health & Safety standards and performing safety audits on a regular basis;
• Reporting of production and operating data & performing incident analysis
• Ensuring that all Standard Operating Procedures and relevant control charts are applied by the shift team; Creating new SOP’s where needed.
• Ensuring that the specific inspection program is always respected;
I was a field operator for a LDPE plant, then i advanced at DCS operator.
Responsibilities: - monitoring the functioning of the equipments;
- responding and resolving possible malfunctions;
- reporting encountered problems to engineering department;
- improving, where possible, utility and resource consumption for the plant.
Responsibilities: - development of technical documentation and offer demands;
• conducting and organizing workers at different sites;
• ensuring the best cost/results report;
• managing daily HR problems for my employees;
• ensuring that the budget and deadlines are respected.
• Kaizen implementation in the work areas
I worked in the CDU (crude distillation unit), in the delayed cocker unit, and in the Hydrofining units.
Responsibilities:
• Following and improving the functioning of the existing equipments;
• Creating process documentations and installation flows; SOP, HAZOP;
• Resolving malfunctions in refining processes;
• KPI establishment and status follow up;
scholarship for all 5 years; license paper on influence of desalination over the atmospheric distillation process.