Electrical and Instrument Maintenance Engineer
SPEC Energy DMCC
Total years of experience :13 years, 6 Months
Prepared and updated equipment maintenance plan prior to the use of maintenance pro.
Provide detailed technical analysis and troubleshooting of operational and maintenance related problems, repetitive and costly failures for electrical and instrument equipment and develop optimum economical long-term solutions.
Ensure preventive maintenance (PM) plan is effectively carried out in all installed instrument and equipment.
Documentation of all equipment data sheet and develop spare part list for Electrical, Instrument and Mechanical for maintenance purpose.
Provide technical support to field staff to maintain reliability and maximize availability equipment and spare parts review changes, update and specification issues.
Participate in maintenance strategy review meetings.
Ensure post work order verification and monitor progress of all maintenance activities to completion.
Updating of instrument air compressor and power generator run hours to generate run hour based preventive maintenance.
Supervise the activities of generator and compressor Subcontractors.
Development of maintenance TASK LIST for E & I equipment referencing OEM and company standards.
Supervised/Carried out function check of all motor control centers (existing and new MCC).
Supervise third party for the maintenance of Gas generators and Compressors.
Supervise the identification and rectification of faulty components (breaker, relay, cards, fuses, transformers) in existing installation.
Supervise/coordinate motor overhauling (changing of bearing, nipples and baking of windings).
Supervise/Inspect all existing lighting system and replace faulty components.
Raise technical queries to address site deviations.
Supervised the installation of ESD and FGS panel including gas and fire detector instruments.
Supplier verification and selection for all E & I materials request.
Assisted PMT with all Electrical, Instrument and mechanical for local and international material procurement.
Witness/Supervise maintenance and stroking of SDV, BDV, PCV, FCV and TCV.
Supervise the maintenance of Limit switches and Solenoids.
Function testing of transmitters and valves referencing cause and effect diagram.
Witness/Supervise the replacement of I/O cards and rectification and modification of instrument wiring in existing JB and DCS panels.
Ensure all I/O list are maintained as per drawings.
Supervise/Inspect loop checking activity.
Supervised/Carried out existing plant earthing system test, maintenance and installation of new ones.
Supervised the installation gas chromatograph for LGP, Propane and methane gases.
Inspected existing synchronization and load sharing panel, troubleshoot and replace bad fuses and relays.
Responsible for all plant power generation and supply issues.
Reporting to Plant Manager.
Planning of daily activities referencing manpower, project priority and completion schedule.
Preparation of all E & I related documents (method statement, specifications, ITPs & procedures) for construction and pre-commissioning and ensure effective project execution.
Review all cable routes and prepare mark-up drawings for approval and ensure adequate implementation.
Planned, implemented and executed plant shutdown activity for plant integration and configuration of existing to new facilities.
Supervised the installation of Metering Control Panel.
Managed all E & I work, personnel and equipment within budget.
Raise Technical Queries to address site deviations and changes.
Supervised/Participated in the installation of lighting equipment.
Participate in cable test (continuity and IR).
Supervised instrument loop check activities.
Supervised cable installation in RIO and SRIO.
Supervised/inspected DCS, PLC, SIS, FGS and ICSS instrument wiring configurations from field instruments to Remote Instrument Building (RIB).
Supervise cable tray and supports installation in accordance with IFC drawings and project specification.
Supervise instrument installation (valves, transmitters and gauges).
Plan and supervise the activities of three (4) foremen and 45 workers for electrical and instrument respectively.
Supervise the installation of fiber optic (testing and splicing) and other telecommunication cables and equipment.
Lead E & I team for all meetings with Contractor.
Carried out installation of master meter panel, cables installation and commissioning.
Carried out the installations of Gas Chromatograph in the metering skid.
Participated in the installation of grounding and lightening installation work.
Report to Site Manager on daily work progress.
Supervised/Carried out installation of different types of electrical panels (lighting, MCC, UPS etc) including their cable installation.
Supervised the installation of distribution board and switchgears breakers.
Coordinated the installation of cable tray and all necessary accessories including proper grounding.
Accurately mark-up drawings of site installation deviations for As-built.
Supervised/Participated cable installation (glanding and terminations) of different types and sizes (MV, LV, Control and Instrument).
Planning daily activities and ensure plans are worked out on site.
Closely monitor all site Foremen by actively and routinely participating in all site work daily.
Supervise/Participate in the installation of fire and gas system, fusible loop and deluge systems.
Participated in cathodic protection installation and energization (sacrificial anode and impressed current system).
Supervised grounding/earthing and lightning arrestors’ installation.
Perform routine checks on all completed electrical installation to ascertain their integrity and reliability.
Supervised/Carried out installation of instrument panels and JBs (field and control rooms) for both Fieldbus and DCS Systems.
Coordinated the installation of transmitters (level, flow, pressure and temperature) in accordance with IFC drawing.
Supervised installation of gauges (pressure, temperature, level and flow)
Participated in the installation of control and shut-down valves (PCV, TCV, FCV & LCV) including limit switches, solenoid and positioner transmitters as per IFC drawings.
Witnessed the installation of fiber optic and other telecommunication cables and equipment.
Carry out routine preservation check on all electrical and instrument equipments.
Supervised the installation of pneumatic, impulse and steam tracing tubing and heat tracing.
Carried out High Potential (HI-POT) tests on M.V and H.V cables to determine their leakage current.
Participate in the installation, splicing and termination of all HV cable.
Work with vendors (Powell, Yokogawa, Emerson, Cyberex and GE) on equipment SAT test (function test, Hipot test, Insulation resistance and conductivity test) for switchgears, transformers, UPS, PMS, VSD, MCC, Instrument consoles and bus ducts.
Participate in Transformer installation and test with vendors (Turn Ratio, Winding Resistance, conductivity, dielectric test, oil filtration, insulation resistance and polarization index-PI- tests).
Carry out motor polarization index (PI) and solo-run test including DCS function checks.
Install, control and conduct lighting and small power equipment energization activities.
Supervised the installation and commissioning of 240Hp Wellhead for Aquifer water well by Schlumberger.
Ensures that Safety in Design (SID) issues, Policies, Ethics and Procedures are applied diligently to all E&I activities and including other discipline.
Liaise with HSE department on ways of resolving safety issues at work locations.
Lead and participate actively in daily safety briefs/meetings.
Work with Punch list, NCR and Surveillance Report clearing team and provide all necessary support.
Participate actively in Project Management Team (PMT) system completion walk-downs and meetings to raise general and final punchlist and review work progress.
Meet with E & I engineering/design team and sub-contractors’ representative for timely resolution of outstanding issues.
Establish and promote close intra and inter-disciplines communication and teamwork to ensure overall project successful completion.
Detail knowledge of all Electrical and Instrumentation construction drawings.
Participated actively in the review of construction installation procedure and ensure adequate and proper documentation.
Report to E & I superintendent on daily progress of construction activities.