Production and Planning Manager
Industrial Co. for suspension ceiling solutions and building material
Total years of experience :22 years, 8 Months
Achievements: Increase productivity of slitting line by 20% and drywall line by 10% through proper utilization of manpower, reducing setup frequency and cycle-time, and reduce gaps between stations
Develop and activate the MRP cycle, Master production schedule and aggregate plans, and sections plans
Follow up and evaluate plans implementation, and submit periodic production reports to top management
Fulfill delivery times and commitments, meet specifications, and maintain quality within the acceptable level
Conduct annual and functional performance evaluation, and participate in new hiring and training processes
Win ARAMCO and Seco trust & executed their projects
Achieved SASO certificates mandated for our products legalization
Managed assembly plant of IVECO Trucks, and International Trucks and Buses under NAVISTAR company
Leaded assembly operations: local procurement, receive and allocate material, monitored assembly stations, supervised quality checks and finished trucks validation, and arranged delivery activities.
Responsible of QC/QA activities that lead to eliminate assembly faults and ensured High Quality level
Recruited/ trained new workers to be a part of the team, and reviewed/ evaluated people performance
Built truck bodies, mounted SKD Road Sweepers, and run Steel Fabrication and machine shop activities
Reviewed business agreements: pricing, executing, delivery, procurement, and suppliers’ evaluation
Prepared Plant annual budgets as requested by executives and accounts department
Achievements:
- Reduced steel scrap percentage from 10% to 5% in machine shop
- Increased Tippers assembly Productivity by 30% from 4.5 tippers per day to six tippers daily
Products: Tippers, flat bed semi-trailers, low beds Semi trailer, fuel and water tankers, Cranes, Wreckers
Manufacturing Processes: fabrication, welding, CNC machining, hydraulic, brake and electric, painting and finishing
Achievement: PEPSI Star Award due to the good results of Warehousing KPIs, and the good operations management of Makkah region five distribution centers - year 2007
Applied PEPSI systems of M&W for excellence (Manufacturing & Warehousing), and tracked the KPIs: productivity, inventory level, inventory quality, damages and breakages, and overtime
Worked with Sales and Product availability section to schedule the receive and delivery of goods, and ensured maintaining optimal inventory levels to fulfil customer needs and minimize out of stock cases (OOS)
Conducted time and motion studies to improve warehouse efficiency and productivity
Achievement: Developed the MRP system, quality standards, and production chapter in the locally developed ERP
Products: Garbage bins, containers, compactors and compactor vehicles, and waste treatment systems
Processes: Steel fabrication, welding, CNC cutting, hydraulic, painting and finishing, and galvanizing
