Quality Controller Supervisor
Saudi Airlines Catering
مجموع سنوات الخبرة :2 years, 11 أشهر
Monitor production to ensure all documentation is complete. Monitor scaling of raw materials, mixing of batter and icing to ensure compliance with formula cards (i.e., correct ingredients, correct lot codes, quantities). Audit compliance of specific gravity and temperatures.
Performs monthly self audit as: plant improve program (PIP), General Sanitation Report (GSR), monthly Sanitation Program and their follow-up and completing dates
Provides daily support for the HACCP plan and GMPs by maintaining and overseeing the completion of all required logs and records
Monitor the sanitizer dilution level daily, record the PPM (parts per million) on the Temperature /Sanitation Form and have proper corrective actions documented.
Maintain Environmental swabbing program and collect environmental samples weekly of locations randomly generated by the "Food Safety System" Sampling Plan.
Calibration of equipment: Thermometers, scales, PH Meter, Water Activity and proper documentation of activities
Support for Receiving Technician; perform receiving procedures for incoming raw materials and packaging, it may include Collect random samples for microbiological testing of raw materials
Prepare Micro-Lab Samples and request paperwork for micro-lab samples collected for outside lab testing
Be a back up in Receiving -Lab to perform testing of raw materials, finished product, Environmental Testing following protocols as established and complying with good Laboratory practices (GLP'S)
Communicate with sanitation department for any issues found in the Pre-Op inspections and document proper corrective actions when deficiencies found
HACCP: Collecting data and documentation for HACCP program, CCP checks
Perform or assist on the daily pre-operational Inspection of equipment before starting daily operations to assure compliance to USDA/FDA Standards and Regulations
Assurance of GMP's and food safety standards are followed throughout the entire process
Ensure deposit weights specifications are met.
Monitor the baking process to ensure baking specifications are being followed, check product for doneness, compare to color, standards, and check internal temperatures
Monitor cooling process to ensure product is being adequately cooled without any adverse affects
Compare product specifications; check heights, color and other attributes of finished product
Monitor cutting operations to ensure size requirements
Monitor freezing processes to ensure product is adequately frozen
Monitor packaging to ensure correct labeling, date coding, and correct packaging is being followed
Organoleptic tests of finished goods to ensure acceptance to standards, taste, eye appeal, odour etc
Placing questionable product on hold, discarding bad product or stopping production line to correct or prevent product quality issues
Monitor production processing and assist operators in making adjustments to processing methods during production to improve product quality and consistency
Assist production employees with label printing as necessary
Work with production, operation and warehouse to control, maintain and/improve as appropriate the handling, storage and usage for rework and all other materials
Provide individual or group training to production and operation employees on Standard Operating Procedures (SOPs), product specifications, SPC, production controls, formulas, visual quality inspection criteria, GMP, Food Safety Procedures.
Assist in development of SOPs by working with line operators to understand current operating procedures, identify best methods, help document new and/or update existing standards operating procedures
Monitor recording of lot numbers to ensure no expired ingredients are being used
Assist in developing HACCP plans and SOP's
Assist in maintaining food safety programs for GFSI audits
Perform Food Safety Inspection
Perform Environmental test (Air test, Drain swab test, water test, food test) and send to laboratory
Company: Qatar Aircraft Catering Company (QACC) subsidiary of Qatar Airways Group
Duration: 17 June 2011-28 December 2012
Job Designation: Quality Controller
Location: Doha International Airport, Doha, State of Qatar
RESPONSIBILITIES
Perform process checks throughout the production, packaging, sanitation and warehousing functions of the company, including pre-operational checks, sanitation verification, label checks, gluten testing, water activity testing, net weight checks, package integrity checks and organoleptic checks.
Assurance of GMP's and food safety standards are followed throughout the entire process
Verify processing records, Critical Control Point Records
Tasks are completed while maintaining the highest safety, food safety and quality, cost and GMP standards in a high -speed catering environment
Calibrate test equipment
Schedule and execute sample submittals to central laboratory for batch testing
Receive and document batch testing results from Central laboratory
Provide independent oversight of process, verifying compliance to company standards and policies, and effectively communicating when there are deviations from standards or processes
Assist in training employees on food safety, company processes and FDA Good Manufacturing Practices
Maintain accurate and organized records of QA activities
Maintain organized inventory of retained products
Monitor HACCP critical control points
Participate in preparation for 3rd Party Safety audits
Maintain ongoing company compliance with all applicable regulations and 3rd party auditor requirements
Conduct research on Quality Assurance issues and deliver reports on research to management
Recommend, champion and execute program enhancements
Follow the Retain sample program established for each product produced
Ensures Quality Standards are followed when product is processed and packed
On-going
Perform Environmental test (Air test, Drain swab test, water test, food test) and send to laboratory